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Fan Shroud Powdercoating
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SGKent Premium Member
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PostPosted: Mon Feb 15, 2021 9:10 am    Post subject: Re: Fan Shroud Powdercoating Reply with quote

Abscate wrote:
Do angels on a pin drink coffee black or with cream?

I think they drink nectar. Smile
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jtauxe Premium Member
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PostPosted: Thu Feb 18, 2021 8:58 am    Post subject: Re: Fan Shroud Powdercoating Reply with quote

I had mine sandblasted and left it at that.

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orwell84
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PostPosted: Thu Feb 18, 2021 11:53 am    Post subject: Re: Fan Shroud Powdercoating Reply with quote

I made the mistake of thinking my fan shroud was aluminum and buffed it to a near mirror finish. It looked fantastic for a couple weeks.

I guess I could keep this finish if I polished often, but it’s a bit much for a non show car. Someone suggested a one time rattle can lacquer clear coat. It would have to be redone every so often but would clean off easily with thinner.
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PostPosted: Thu Feb 18, 2021 12:23 pm    Post subject: Re: Fan Shroud Powdercoating Reply with quote

Gibbs oil will patina it to an even dark color if you clean it first. Some folks use that. Others clear coat right after media blasting. Mag will oxidize under the coating at the edges and scratches.

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Clatter
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PostPosted: Fri Feb 19, 2021 8:44 am    Post subject: Re: Fan Shroud Powdercoating Reply with quote

I have been down this road so many times now..

Take-home message, is that none of the treatments will last if your bus is used hard in all kinds of weather.
If your fan shroud still looks good years later it means you aren't driving it enough.


In Phoenix, a polished mag fan shroud would stay shiny for a couple of years.
I kept it up a bit now and then, and, yes, this was due to the vitamins we were taking at the time.
Once i moved to the SF bay area the shiny went away in just a few days.


That kicked off my never-ending quest to get a shroud to look nice..
Remember:
1. The mag is porous.
2. A used shroud spent it's life soaked in oil.

Hence, different types of tanks were tried to get the pores free of their oil;
Both a normal petroleum solvent-based 'soak tank' as well as one of those dishwasher-like soap parts washers.
Also put it in the oven to bake, ran it thru with fresh soap, etc.
It always gets blasted before powder coating as part of the process.

Nothing lasted long-term.
Powder-coat would eventually start wrinkling and lifting, as would paint, even after multiple tries with different etch primers, epoxy, etc..


I found a place near SF that will do alodine.
After the tank/bake/tank/blast routine i plan to try that.
Another I'll be trying is wrinkle vein powder.
My hope is that it will hide the lifting/crazing that inevitably happens..


Until then, i just do like Steve - paint, and touch up.

Now that i drive my bus a lot less, it should stay looking nice for many years.
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raygreenwood
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PostPosted: Fri Feb 19, 2021 4:03 pm    Post subject: Re: Fan Shroud Powdercoating Reply with quote

The Alodine.....willook good for a while.....but bear in mind.....Alodine IS a sacrifical coating. Its a conversion coating with a chromate.

Its designed ....not to look good....but to seal the magnesium to prevent if from starting to oxidize. Its to prevent corrosion, especially on sircraft parts. Its designed that the Alodine will oxidize FIRST over a long period of time to delay oxygen from coming in c9ntact with the magneaium and starting its oxidation process. Ray
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78BusGA
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PostPosted: Thu Feb 25, 2021 2:32 pm    Post subject: Re: Fan Shroud Powdercoating Reply with quote

Given the availability of the skills of some of those in the forums, I'd not be unhappy to have the shrouds cast in alternative metals. Aluminum, brass...

Heck, 3D print a set from high temp materials.

Lots of new tech is available to us now... Don't really have to let the Magnesium thwart a nice finish if enough put their hands to it.
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raygreenwood
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PostPosted: Thu Feb 25, 2021 3:34 pm    Post subject: Re: Fan Shroud Powdercoating Reply with quote

78BusGA wrote:
Given the availability of the skills of some of those in the forums, I'd not be unhappy to have the shrouds cast in alternative metals. Aluminum, brass...

Heck, 3D print a set from high temp materials.

Lots of new tech is available to us now... Don't really have to let the Magnesium thwart a nice finish if enough put their hands to it.


There are no "affordable" high temp 3D printable materials short of EDM process or laser sintered powder metal processess. Very, very expensive for a large complex part like this.

Brass in a part like this....sure a sand mold could do this affordably but the weight would be extreme.

Aluminum would be ideal.....but to be affordable it would be a rough surface sand cast and not a smooth die cast part. A die cast part.....that would be about a $200k mold/die.

Right now there is no shortage of shrouds. Its just a surface finish problem . Ray
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78BusGA
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PostPosted: Fri Feb 26, 2021 7:53 pm    Post subject: Re: Fan Shroud Powdercoating Reply with quote

Are there other metals that are more molecularly friendly for bonding with the magnesium in a plating process?
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Few will understand the passion and majesty, among the nuts and grease.

Tom H.

My '74 Super 1303 thread - https://www.thesamba.com/vw/forum/viewtopic.php?t=764902&start=60

My '78 Kombi Bus thread - https://www.thesamba.com/vw/forum/viewtopic.php?t=769385&highlight=

'72 Superbeetle (retired), '78 Bus Kombi 2.0FI, '74 1303 Superbeetle
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orwell84
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PostPosted: Sat Feb 27, 2021 9:28 am    Post subject: Re: Fan Shroud Powdercoating Reply with quote

The worst thing I ever used was POR15 clear. What didn’t peel off with use was a bitch to get from with sandblasting.

For me, I think the best option had been the polish I did. It will of course not last but I’m good with shining it up with some Mother’s when I’m in there doing other stuff and just cleaning up.
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