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Original 1956 Oval convertible
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grailoc
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PostPosted: Thu Mar 18, 2021 9:20 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

here is a showcase of my lenco spotwelder in action


Link

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PostPosted: Fri Mar 19, 2021 8:22 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

VERY NICE!

Wish I had one. The no grinding feature has got to be the best thing EVER!
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grailoc
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PostPosted: Fri Mar 19, 2021 10:25 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

VW_Jimbo wrote:
VERY NICE!

Wish I had one. The no grinding feature has got to be the best thing EVER!


yes that is what drove me to purchase that welder.
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grailoc
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PostPosted: Sat Mar 20, 2021 9:09 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

I just completed the spot welding of the front section.
here are some picutes:

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My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
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grailoc
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PostPosted: Sat Mar 27, 2021 3:05 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

here is a bit more progress, I am working again on the front apron fixing the hole of the bumper brakets.

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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Mar 28, 2021 6:11 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

the entire front end is now welding back in place.
Last evening I completed the lower end of the spare tire section, lined up the quarter panel with the lower sheet metal + installed the reinforcement piece that support the spare tire. this time i plug welded with the mig.
next steps are:
1- reinstal the jack holder
2- drill the water drains on each side of the front quarter panel
3- weld back in place the front apron which I already pre-fitted
Maybe next weekend I will be done with all of those remaining steps !!!.

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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Wed Mar 31, 2021 5:03 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

small update the strap that hold the jack is now back in place:

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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Apr 03, 2021 8:44 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

almost done with the welding.

Before (where I was on March 12th 2021) / After (where I am today April 3rd 2021)

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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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67rustavenger Premium Member
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PostPosted: Sun Apr 04, 2021 2:31 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

grailoc wrote:
almost done with the welding.

Before (where I was on March 12th 2021) / After (where I am today April 3rd 2021)

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I am not sure that I have posted in this thread.

I find your metal shaping skills to quite superior. I have been watching this thread for a while and I'm very impressed the the metal work that you have done on the car.
The videos are entertaining as well.

The final product will look fantastic.
Thank you for sharing your knowledge and techniques with us.
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grailoc
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PostPosted: Sun Apr 04, 2021 3:23 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

67rustavenger wrote:

I am not sure that I have posted in this thread.

I find your metal shaping skills to quite superior. I have been watching this thread for a while and I'm very impressed the the metal work that you have done on the car.
The videos are entertaining as well.

The final product will look fantastic.
Thank you for sharing your knowledge and techniques with us.


Thanks so much for the comment.

When I look back at the result I am quite happy of it considering that it is my 1st restoration, and I have never touched metal nor welding prior this project.

However, I really wanted to learn the best as I could and do the job myself by saving as much as the original metal as possible.

that is why it took me so much time to repair each single part rather than going to replacement parts and trying to fit them back in place.

Just look at the amount of work I needed to do to adapt the front quarter panel which are the only reproduction part I have needed for this repair.

I will keep posting the progress till the end, which I hope will be very soon, but I still do not exactly know when.

Heavil is into the details Smile
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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Bendango
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PostPosted: Sun Apr 04, 2021 7:52 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

When I have a garage I want to do work just like yours. Hobby, but attempting the highest level work I can possibly do.

You have done a great job & a great use of this crazy year!
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grailoc
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PostPosted: Mon Apr 05, 2021 6:43 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

Bendango wrote:
When I have a garage I want to do work just like yours. Hobby, but attempting the highest level work I can possibly do.

You have done a great job & a great use of this crazy year!


yes having a place where to work and take your time is key for your home project. Yeah that is the positive thing about last year and this year, as staying home for work and no business travel allowed me to have a bit more time during evenings in the garage.
Most if the work I have done has been 9PM and midnight during most every week since the pandemic started.
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Thu Apr 08, 2021 5:35 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

April 7th 2021, I just completed the entire welding of the frontend, yeah !!
another big milestones completed.

Next step will be to experiment lead weld and front apron.

Image may have been reduced in size. Click image to view fullscreen.


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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Thu Apr 08, 2021 5:35 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Thu Apr 08, 2021 8:05 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

grailoc wrote:
April 7th 2021, I just completed the entire welding of the frontend, yeah !!
another big milestones completed.

Next step will be to experiment lead on the top section of the front apron + lead some of the welds for a smooth surface.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


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Image may have been reduced in size. Click image to view fullscreen.

_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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PostPosted: Thu Apr 08, 2021 9:44 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

REALLY NICE!!! Loving the fresh steel look! Now, get some primer on that before any moisture hits it. Making me nervous!

Seriously, super nice!
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There is never enough time to do it right the first time, but all the time necessary the second time!

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67rustavenger wrote:
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grailoc
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PostPosted: Thu Apr 08, 2021 11:16 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

VW_Jimbo wrote:
REALLY NICE!!! Loving the fresh steel look! Now, get some primer on that before any moisture hits it. Making me nervous!

Seriously, super nice!


thanks you for your comment, I hope your restauration is running smooth on your side.

Yeah going to epoxy prime very soon as soon as I have done some lead work.
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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PostPosted: Sat Apr 10, 2021 9:17 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

Stunning work! I want one of those spot welders but after reading the max gauge is 20 I'm wondering how the welds would hold up on thicker 18 gauge. I assume you done some testing with the welder, how did you find the strength of the welds?
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grailoc
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PostPosted: Mon Apr 12, 2021 10:50 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

baz76 wrote:
Stunning work! I want one of those spot welders but after reading the max gauge is 20 I'm wondering how the welds would hold up on thicker 18 gauge. I assume you done some testing with the welder, how did you find the strength of the welds?


Thanks for your comment !!

those lenco spot welder do 20 gauges maximum, I did not tested on 18 gauges, but on 20 gauges it does a weld similar to our vw spot welds which turn around 4mm.

Current norm seem to be 6 to 8mm spot weld, so after doing spot welds with the lenco, I did additional plug welds using my mig welder but those are not noticeable at all. Just to provide even more strength into that repair.

As for the front appron as it is super easy to access I have just used the mig and did around 54 plug welds 6mm each (18 + 18 welds left and right lip, + 18 weld at the bottom of the spare tire area.
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Tue Apr 13, 2021 5:26 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

Here is where I am now by adding lead on the left quarter panel to cover the welds and build the surface. next step will be use a file and remove the excess of material:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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