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Fresh Air box refurb
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Max Welton
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Joined: May 19, 2003
Posts: 10697
Location: Black Forest, CO
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PostPosted: Tue May 11, 2021 11:08 am    Post subject: Fresh Air box refurb Reply with quote

The air boxes for my 67 weren't too bad. A little surface rust inside. I had them blasted and powder-coated. They look great.

What doesn't look great is the plastic parts that go inside. They have warped and just don't fit well. There were no screens so I made my own.

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Got a little strong with the little M4s on the vent pivots and broke one. Had to drill that out, tap the hole and replace the screw with an M4 from Ace. No shoulder but should still work.

One thing I don't like about powder-coat is the thickness. Had to get out the dremel and needle files.

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For the seals I'm trying weather-stripping. It is very soft and should work but I'm going to look for something flatter that I don't have to cut and paste.

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Max
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Under the Knife https://shoptalkforums.com/viewtopic.php?f=24&t=151582
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Max Welton
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Location: Black Forest, CO
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PostPosted: Tue May 11, 2021 11:12 am    Post subject: Re: Fresh Air box refurb Reply with quote

Alright, not horrible. But I don't like the distorted plastic pieces.

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Might be a candidate for a 3D model and print.

Max
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Bobnotch
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PostPosted: Tue May 11, 2021 11:58 am    Post subject: Re: Fresh Air box refurb Reply with quote

Max Welton wrote:
The air boxes for my 67 weren't too bad. A little surface rust inside. I had them blasted and powder-coated. They look great.

For the seals I'm trying weather-stripping. It is very soft and should work but I'm going to look for something flatter that I don't have to cut and paste.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Max


For those seals I used pick up truck cap seal (self stick kind). Worked very well on my 65, as they are nice and soft, and conform to the shapes real nice.
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Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here;
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120
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Tram wrote:
People keep confusing "restored" and "restroyed".
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mdege
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PostPosted: Tue May 11, 2021 12:22 pm    Post subject: Re: Fresh Air box refurb Reply with quote

Are those seals between fresh air box and body new? And if so where did you get them?
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1965 21F: Restoration of a former '65 firetruck
1963 Typ3 Notchback project
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1984 Standard: My son wanted a bug for his first car
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Max Welton
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PostPosted: Tue May 11, 2021 1:56 pm    Post subject: Re: Fresh Air box refurb Reply with quote

Thanks Bob. This looks like the stuff Steve talks about in his thread. Has a consistency like memory-foam.

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_________________
1967 Type-3 Fastback
Under the Knife https://shoptalkforums.com/viewtopic.php?f=24&t=151582
Home Stretch https://www.thesamba.com/vw/forum/viewtopic.php?t=767836
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Max Welton
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Joined: May 19, 2003
Posts: 10697
Location: Black Forest, CO
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PostPosted: Tue May 11, 2021 1:59 pm    Post subject: Re: Fresh Air box refurb Reply with quote

mdege wrote:
Are those seals between fresh air box and body new? And if so where did you get them?

Michael, those are from ISP. Should work although I haven't put this all up against the car yet.

https://vwispwest.com/fresh-air-box-seal-kit-311259149ay/

Max
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1967 Type-3 Fastback
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Max Welton
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PostPosted: Tue May 11, 2021 4:02 pm    Post subject: Re: Fresh Air box refurb Reply with quote

Perfect.

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Max
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Bobnotch
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PostPosted: Wed May 12, 2021 2:04 pm    Post subject: Re: Fresh Air box refurb Reply with quote

Max Welton wrote:
Thanks Bob. This looks like the stuff Steve talks about in his thread. Has a consistency like memory-foam.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Yup, I tried that out on my T-34 first, then on my Notch after the Colorado Invasion. Worked very well, and a roll gives you multiple tries to get it right for cheap.
_________________
Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here;
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120
Tram wrote:
"Friends are God's way of apologizing for relatives."
Tram wrote:
People keep confusing "restored" and "restroyed".
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View user's profile Send private message Gallery Classifieds Feedback
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