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16CVs Samba Member
Joined: February 22, 2004 Posts: 4025 Location: Redwood City, California
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Posted: Sat Nov 16, 2019 10:52 am Post subject: DC - DC charger for dual batteries with solar |
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Has anyone installed a DC to DC charger in their van ? I have been looking at the Redarc BCDC and the Renogy unit.
My application is my work truck with 2 Trojan Deep cycle 12 V batteries that power a 1200 watt Pure Sine inverter I am using an switching relay now but realize that my batteries are not getting topped off as well as the should be.
There is a huge price difference between the two and am looking for any input.
Stacy _________________ 1987 Syncro Westfalia Triple knob (bastard)
1989 Syncro Tristar Triple knob "Swedish"
2013 Jetta Hybrid a true "Zwitter"
Samba member # 14980
Call anytime number 650 722 4914 .
Keep Your van running and upkept tastefully for the love of the hobby.
Don't let your van end up in an "abortions" thread.
Last edited by 16CVs on Sun Nov 17, 2019 1:54 am; edited 1 time in total |
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beach_creature Samba Member
Joined: April 11, 2014 Posts: 532
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Posted: Sat Nov 16, 2019 11:39 am Post subject: Re: DC - DC charger for dual batteries with solar |
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A Renogy was used in this build.
https://www.thesamba.com/vw/forum/viewtopic.php?t=723621
Seems like a number of people have been using the Redarc.
I’m still waiting for the Victron to come to market and see what it offers before making my purchase. It wa suppose to be on market this month. Hopefully soon. _________________ 84 Westy
1.9TD AAZ
5spd manual with Locking Peloquin TBD |
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Sat Nov 16, 2019 11:45 am Post subject: Re: DC - DC charger for dual batteries with solar |
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We are quite pleased with Renogy 40amp unit. We have 140 amp hr lifep04 house batteries. A big improvement over our previous configuration. We also use a 1000 watt renogy inverter, but only very occasionally. _________________ Schau in das Buch |
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tencentlife Samba Member
Joined: May 02, 2006 Posts: 10078 Location: Abiquiu, NM, USA
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Posted: Sat Nov 16, 2019 11:54 am Post subject: Re: DC - DC charger for dual batteries with solar |
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No need for such a special item to charge deep cycle lead acids, especially one with such low current as 40A. You'd do better to upgrade the current paths, use a high-current combiner, and install a remote adjustable voltage regulator in the same temperature environment with your secondary batteries.
https://www.240turbo.com/AdjustableVoltage.html _________________ Shop for unique Vanagon accessories at the Vanistan shop:
https://intrepidoverland.com/vanistan/
Please don't PM here, I will not reply.
Experience is kryptonite to doctrine. |
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Sat Nov 16, 2019 12:05 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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You do not mention the type of engine nor the type and rating of your alternator.
There are significant advantages to a DC-DC charger.
1. Prioritization. You choose which battery bank charges first and/or strongest
2. Charging profiles. Standard alternators up to about 2012 did not have any charging profiles, none. Many if not most newer cars do have multiple maps to improve several aspects one being fuel economy and charging speed and quality ie lower warranty cost. _________________ Schau in das Buch |
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16CVs Samba Member
Joined: February 22, 2004 Posts: 4025 Location: Redwood City, California
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Posted: Sat Nov 16, 2019 1:06 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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I have a DJ spec 2.1 and a stock Alternator which is I think is 90 Amp.
Stacy _________________ 1987 Syncro Westfalia Triple knob (bastard)
1989 Syncro Tristar Triple knob "Swedish"
2013 Jetta Hybrid a true "Zwitter"
Samba member # 14980
Call anytime number 650 722 4914 .
Keep Your van running and upkept tastefully for the love of the hobby.
Don't let your van end up in an "abortions" thread. |
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Sat Nov 16, 2019 1:35 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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Stacy let's do a quick little test.
Drop the fuse panel
Connect a voltmeter to the 30 terminals on the left side.
Run the engine for a few minutes and then measure the voltage with the headlights etc on. What was the result?
You now know why a DC-DC charger is needed for optimum performance. _________________ Schau in das Buch |
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rmcd Samba Member
Joined: October 29, 2010 Posts: 1349 Location: PNW - its a dry rain.
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Sun Nov 17, 2019 12:28 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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The CTEK items listed above are of the highest quality.
But if you add the recommended M300 charger the price is about $1100! Plus they are large pieces. Ideal for a large motor home with 300-400 amphours of lifep04 batteries but >$5000 which I guess is insignificant in a $300k and up bus. _________________ Schau in das Buch |
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rmcd Samba Member
Joined: October 29, 2010 Posts: 1349 Location: PNW - its a dry rain.
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Posted: Sun Nov 17, 2019 9:48 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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Agreed not inexpensive. But Kind of plug and play -so far. Granted haven’t done a lot of monitoring.
Big footprint? I jammed all the Ctek components, an aux panel With relays, all the shut offs, 90amp hour battery and An iota 110v shore charger under the driver seat. Certainly not easy and took a lot of head scratching.
_________________ VW LT40 build. Like a Vanagon but 30% larger in every direction and 40% slower even in metric.
https://www.thesamba.com/vw/forum/viewtopic.php?t=749359&highlight= |
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revolution337 Samba Member
Joined: May 23, 2009 Posts: 372 Location: Pennsylvania
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Posted: Sat Feb 20, 2021 7:11 am Post subject: Re: DC - DC charger for dual batteries with solar |
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Seems CTEK has since released a newer version of the D250S, the new D250SE. In looking over the specs of the new unit, it seems as though not much has changed. The main difference is the addition of lithium charging abilities. In my searching, most of the installs of this unit I've seen are more overseas in Europe. In fact, most of the reviews on amazon are in languages other than English.
It seems like a very nicely optioned unit though. Pricing wise, it falls right between the lower priced Renogy DCC50S and the higher priced Redarc BCDC1225D. The CTEK is rated at 20amps, the Renogy at 50 amps (also, a 30 amp model available) and the Recarc is 25 amps (also a 40amp version available). All three have built in solar MPPT.
The only downside I can see to the CTEK compared to the others is the lower solar VOC input, at 23 volts. The Redarc accepts up to 32v, and the Renogy manual states it can handle 25v.
https://www.ctek.com/au/all-products/leisure-sport/d250se
https://www.amazon.com/CTEK-Power-40-315-D250SE-charger/dp/B07X4YTP1P
Thoughts on this CTEK unit? I'm currently building an AUX battery setup with a 100AH AGM battery, but would like to "future proof" myself by having lithium charging as an option. _________________ 1982 Westfalia AEB 1.8t
2017 VW Golf Sportwagen
2001 Audi A4 4.2 V8 swapped
2000 BMW Z3 roadster
-Mark |
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owokie Samba Member
Joined: May 21, 2003 Posts: 533
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Posted: Sat Feb 20, 2021 7:52 am Post subject: Re: DC - DC charger for dual batteries with solar |
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revolution337 wrote: |
Seems CTEK has since released a newer version of the D250S, the new D250SE. In looking over the specs of the new unit, it seems as though not much has changed. The main difference is the addition of lithium charging abilities. In my searching, most of the installs of this unit I've seen are more overseas in Europe. In fact, most of the reviews on amazon are in languages other than English.
It seems like a very nicely optioned unit though. Pricing wise, it falls right between the lower priced Renogy DCC50S and the higher priced Redarc BCDC1225D. The CTEK is rated at 20amps, the Renogy at 50 amps (also, a 30 amp model available) and the Recarc is 25 amps (also a 40amp version available). All three have built in solar MPPT.
The only downside I can see to the CTEK compared to the others is the lower solar VOC input, at 23 volts. The Redarc accepts up to 32v, and the Renogy manual states it can handle 25v.
https://www.ctek.com/au/all-products/leisure-sport/d250se
https://www.amazon.com/CTEK-Power-40-315-D250SE-charger/dp/B07X4YTP1P
Thoughts on this CTEK unit? I'm currently building an AUX battery setup with a 100AH AGM battery, but would like to "future proof" myself by having lithium charging as an option. |
Can't help you with that option, but the previously mentioned Victron has come to market and their unit is simple, straightforward, and of the quality you'd expect. Using it in my 280AH lithium setup. |
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revolution337 Samba Member
Joined: May 23, 2009 Posts: 372 Location: Pennsylvania
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Posted: Sat Feb 20, 2021 8:15 am Post subject: Re: DC - DC charger for dual batteries with solar |
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owokie wrote: |
Can't help you with that option, but the previously mentioned Victron has come to market and their unit is simple, straightforward, and of the quality you'd expect. Using it in my 280AH lithium setup. |
Do you have a link to the Victron unit? I’d love to look more into it. _________________ 1982 Westfalia AEB 1.8t
2017 VW Golf Sportwagen
2001 Audi A4 4.2 V8 swapped
2000 BMW Z3 roadster
-Mark |
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owokie Samba Member
Joined: May 21, 2003 Posts: 533
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Posted: Sat Feb 20, 2021 10:22 am Post subject: Re: DC - DC charger for dual batteries with solar |
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revolution337 wrote: |
owokie wrote: |
Can't help you with that option, but the previously mentioned Victron has come to market and their unit is simple, straightforward, and of the quality you'd expect. Using it in my 280AH lithium setup. |
Do you have a link to the Victron unit? I’d love to look more into it. |
Sure: https://www.amazon.com/Victron-Orion-TR-Isolated-C...&psc=1
They come in a variety of different amp ratings, smart, dumb, etc. I have a "dumb" 18a version. Think it was ~$115 without bluetooth. |
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revolution337 Samba Member
Joined: May 23, 2009 Posts: 372 Location: Pennsylvania
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Posted: Sat Feb 20, 2021 1:01 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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Perhaps I am missing it, but it appears those Victron units are not solar ready? I’m looking more towards all-in-one units, and not have to purchase a solar controller separately. _________________ 1982 Westfalia AEB 1.8t
2017 VW Golf Sportwagen
2001 Audi A4 4.2 V8 swapped
2000 BMW Z3 roadster
-Mark |
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gtinseth Samba Member
Joined: July 25, 2019 Posts: 76 Location: NW California
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Posted: Sat Feb 20, 2021 10:13 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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I use a Sterling BB1230 for the DC-DC charging (with an upgraded 135A alternator in my EJ22) and the Epever 3215BN MPPT for solar. Both are 30A capable and both can deal with LiFePO4 batteries as well as all the other Lead batteries. Around $400 for both and no single point of failure like the all in ones. |
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dobryan Samba Member
Joined: March 24, 2006 Posts: 16504 Location: Brookeville, MD
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Jamos Samba Member
Joined: July 08, 2005 Posts: 762 Location: Lake Tahoe, CA
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Posted: Tue Feb 23, 2021 8:04 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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I'm interested in installing one of these Victron units that you link to below.
I have a 120amp alternator, and with a cable run of about 5 feet from my primary battery over to my aux battery location, I'm trying to determine what wire and circuit breaker(fuse) size to use.
The Victron looks like it outputs a maximum of 18amps, so I can't think it would pull much more than that, but I'm not sure.
Can you advise or show how you connected your system?
Many thanks!
owokie wrote: |
revolution337 wrote: |
owokie wrote: |
Can't help you with that option, but the previously mentioned Victron has come to market and their unit is simple, straightforward, and of the quality you'd expect. Using it in my 280AH lithium setup. |
Do you have a link to the Victron unit? I’d love to look more into it. |
Sure: https://www.amazon.com/Victron-Orion-TR-Isolated-C...&psc=1
They come in a variety of different amp ratings, smart, dumb, etc. I have a "dumb" 18a version. Think it was ~$115 without bluetooth. |
_________________ '86 Wolfy Westy Weekender
2020 Audi Q5 |
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vanagonjr Samba Member
Joined: October 07, 2010 Posts: 3431 Location: Dartmouth, Mass.
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Posted: Sat May 15, 2021 5:57 am Post subject: Re: DC - DC charger for dual batteries with solar |
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owokie wrote: |
revolution337 wrote: |
owokie wrote: |
Can't help you with that option, but the previously mentioned Victron has come to market and their unit is simple, straightforward, and of the quality you'd expect. Using it in my 280AH lithium setup. |
Do you have a link to the Victron unit? I’d love to look more into it. |
Sure: https://www.amazon.com/Victron-Orion-TR-Isolated-C...&psc=1
They come in a variety of different amp ratings, smart, dumb, etc. I have a "dumb" 18a version. Think it was ~$115 without bluetooth. |
I can get one of these Victron DC-DC units, 12/12-18A for a good price from a local.
What I don’t know is if the 18Amp unit makes sense, vs a 30 amp unit.
I have a 1.8T, so my alternator puts out at least 90amps.
I’ll be charging a lithium battery (60 to 100 ah) _________________ John - 86 Wolfsburg Westfalia "Weekender"
Flint reversed 1.8T W/Passat 5-Speed
LiMBO (late model bus club) www.limbobus.org
LiMBO is on Facebook too! https://www.facebook.com/groups/
FAQ thread: http://www.thesamba.com/vw/forum/viewtopic.php?t=525798 |
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Vanuber Samba Member
Joined: February 16, 2020 Posts: 411 Location: Virginia
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Posted: Sun May 16, 2021 7:13 pm Post subject: Re: DC - DC charger for dual batteries with solar |
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vanagonjr wrote: |
I can get one of these Victron DC-DC units, 12/12-18A for a good price from a local. What I don’t know is if the 18Amp unit makes sense, vs a 30 amp unit.
I have a 1.8T, so my alternator puts out at least 90amps.
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I am running the 30A Victron Orion DC-DC and have been very happy with it so far. I have a 1.9L with stock 90A Bosch alternator.
I did the GW alternator harness upgrade which eliminates the bottle neck from alternator to starter. I will say that the Orion runs HOT when charging at 30A, so be careful where you mount it.
My build thread is here - https://www.thesamba.com/vw/forum/viewtopic.php?t=753211&highlight= _________________ '85 Westfalia 1.9L
'72 BMW R75/5
'71 BMW R75/5
'02 Subaru Forester 2.5L |
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