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RH17 Samba Member
Joined: March 16, 2021 Posts: 5 Location: Long Beach
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Posted: Fri Jun 11, 2021 10:45 am Post subject: Turbo 1915cc |
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I need a little advice as to what cam and rocker combo is best for my build. I am building a 1915cc with a T3 drawthrough turbo setup. I want it to be a reliable dailyable car with a good amount of power between 150-200 hp with low end torque.
Here is the build contents:
044 Panchito 40x35.5 heads 94mm bore
scat c/w 69mm forged crank
custom turbo header
T3 turbocharger
40 DCOE Weber side draft carb
8:1 CR
H beam scat connecting rods stock length
electric rotary fuel pump
CB full flow oil system
94mm Hypereutectic AA P&C's
009 Distributor
Late model Dual relief engine case
I just need some advice on if 1.25 or 1.4 or 1.1 rockers and what cam, I am think like a w110 or something I just need a little bit of a nudge in the right direction. |
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c77owen Samba Member
Joined: July 07, 2017 Posts: 454 Location: Kansas City, MO
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Posted: Fri Jun 11, 2021 11:07 am Post subject: Re: Turbo 1915cc |
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I am about to do a somewhat similar build for a customer (2054 instead of 1915 and Holley 4412 carb instead of DCOE). I would drop that compression down a little more, like 7.25:1. I am going to use the TCS10 cam from Engle which is a mix of the W100 and W110. I would set the distributor to have quite a bit of initial advance (since the fuel source is so far away from the combustion chamber), like about 18 degrees and have no more than about 24 degrees total. You could even just lock the distributor out at 24 degrees if you wanted to. I would consider a water/meth injection system from Snow Performance as well just to help keep temps in line under boost and a longer life overall |
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txoval Samba Member
Joined: January 23, 2004 Posts: 3552 Location: The Woodlands, TX
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Posted: Fri Jun 11, 2021 11:25 am Post subject: Re: Turbo 1915cc |
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I'd go with thick wall 92's for turbo build and agree on the tcs-10 cam |
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c77owen Samba Member
Joined: July 07, 2017 Posts: 454 Location: Kansas City, MO
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Posted: Fri Jun 11, 2021 11:42 am Post subject: Re: Turbo 1915cc |
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I also just noted that you listed AA Hypereutectic pistons. Not a choice I would make. Although they handle some abuse, in a boosted application, I would look towards forged. Hone the cylinders for proper piston to wall clearance and gap the rings based on the amount of boost you are going to run. I like .018 -.020 on the top and .020 - .022 on the second depending on boost level. IF you are dead set on running those AA's then I absolutely would run the water/meth injection and keep boost levels around 8lbs |
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RH17 Samba Member
Joined: March 16, 2021 Posts: 5 Location: Long Beach
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Posted: Fri Jun 11, 2021 12:09 pm Post subject: Re: Turbo 1915cc |
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c77owen wrote: |
I also just noted that you listed AA Hypereutectic pistons. Not a choice I would make. Although they handle some abuse, in a boosted application, I would look towards forged. Hone the cylinders for proper piston to wall clearance and gap the rings based on the amount of boost you are going to run. I like .018 -.020 on the top and .020 - .022 on the second depending on boost level. IF you are dead set on running those AA's then I absolutely would run the water/meth injection and keep boost levels around 8lbs |
okay thank you, this parts listed are just what is in my cart at the moment I haven't bought anything yet. okay so forged pistons, what about the rocker ratio? Thats perfect because I was only thinking about 7-10 lbs of boost. |
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c77owen Samba Member
Joined: July 07, 2017 Posts: 454 Location: Kansas City, MO
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Posted: Fri Jun 11, 2021 12:13 pm Post subject: Re: Turbo 1915cc |
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RH17 wrote: |
c77owen wrote: |
I also just noted that you listed AA Hypereutectic pistons. Not a choice I would make. Although they handle some abuse, in a boosted application, I would look towards forged. Hone the cylinders for proper piston to wall clearance and gap the rings based on the amount of boost you are going to run. I like .018 -.020 on the top and .020 - .022 on the second depending on boost level. IF you are dead set on running those AA's then I absolutely would run the water/meth injection and keep boost levels around 8lbs |
okay thank you, this parts listed are just what is in my cart at the moment I haven't bought anything yet. okay so forged pistons, what about the rocker ratio? Thats perfect because I was only thinking about 7-10 lbs of boost. |
I would just stick with stock rocker ratio. You will likely not see a serious difference in performance with 1.25 ratio rockers and you can't run 1.4s on any of the cams mentioned |
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earthquake Samba Member
Joined: January 10, 2008 Posts: 3984 Location: SANDY VALLEY, NEVADA
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Posted: Fri Jun 11, 2021 12:18 pm Post subject: Re: Turbo 1915cc |
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I think I would use a 45mm DCOE, I don't think the 40 will be big enough.
eQ _________________ 74 CLASS 11 LOOK-A-LIKE
69 DUNE BUGGY
79 INTERNATIONAL SCOUT II
05 SCION XB SERIES RELEASE 2[#437]
95 Chevy C3500 dually
98 Ford E150
Link to Kelly J. Nolte 3/20/53 - 11/6/08
https://time-zonelabs.blogspot.com/p/about-kelly.html
DEATH TO CHINGERS!
[From a military recruitment poster in the novel "The Stainless Steel Rat" By Harry Harrison] |
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txoval Samba Member
Joined: January 23, 2004 Posts: 3552 Location: The Woodlands, TX
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Posted: Fri Jun 11, 2021 12:55 pm Post subject: Re: Turbo 1915cc |
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CB Performance 1.1 rockers are probably the best out there. Nice rockers and grooved shafts. |
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Dauz Samba Member
Joined: January 05, 2010 Posts: 1790
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Posted: Fri Jun 11, 2021 12:55 pm Post subject: Re: Turbo 1915cc |
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earthquake wrote: |
I think I would use a 45mm DCOE, I don't think the 40 will be big enough.
eQ |
The 40 will be fine. I've ran one on a 2332 and so have many others. It's how it's prepped. venturi, jetting, rising rate fpr etc. They flow enough for pretty big HP matter of fact. As so the 40 DHLAs |
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7216 Location: Videbaek Denmark
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Posted: Fri Jun 11, 2021 1:38 pm Post subject: Re: Turbo 1915cc |
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RH17 wrote: |
I need a little advice as to what cam and rocker combo is best for my build. I am building a 1915cc with a T3 drawthrough turbo setup. I want it to be a reliable dailyable car with a good amount of power between 150-200 hp with low end torque.
Here is the build contents:
044 Panchito 40x35.5 heads 94mm bore
scat c/w 69mm forged crank
custom turbo header
T3 turbocharger
40 DCOE Weber side draft carb
8:1 CR
H beam scat connecting rods stock length
electric rotary fuel pump
CB full flow oil system
94mm Hypereutectic AA P&C's
009 Distributor
Late model Dual relief engine case
I just need some advice on if 1.25 or 1.4 or 1.1 rockers and what cam, I am think like a w110 or something I just need a little bit of a nudge in the right direction. |
Web 218 on 112 LC _________________ https://www.thesamba.com/vw/forum/viewtopic.php?t=435993 |
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RH17 Samba Member
Joined: March 16, 2021 Posts: 5 Location: Long Beach
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Posted: Fri Jun 11, 2021 2:13 pm Post subject: Re: Turbo 1915cc |
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Is there anything I can cut costs on, like things that I have in my list that are kind of overkill for a street motor? Things that are excess that aren't necessary. I am under my budget but if I could cut costs more that would be awesome. |
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c77owen Samba Member
Joined: July 07, 2017 Posts: 454 Location: Kansas City, MO
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Posted: Fri Jun 11, 2021 2:15 pm Post subject: Re: Turbo 1915cc |
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Cutting costs and Turbo VW engine do not go together |
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buguy Samba Member
Joined: November 17, 2003 Posts: 4915 Location: Port Orange, FL
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Posted: Fri Jun 11, 2021 2:43 pm Post subject: Re: Turbo 1915cc |
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I don't think you need forged pistons at that boost level. |
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RH17 Samba Member
Joined: March 16, 2021 Posts: 5 Location: Long Beach
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Posted: Fri Jun 11, 2021 4:24 pm Post subject: Re: Turbo 1915cc |
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Has anyone seen someone build a turbo setup with Hyper. pistons? |
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RH17 Samba Member
Joined: March 16, 2021 Posts: 5 Location: Long Beach
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Posted: Fri Jun 11, 2021 4:27 pm Post subject: Re: Turbo 1915cc |
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c77owen wrote: |
Cutting costs and Turbo VW engine do not go together |
By cutting costs I mean is there anything thats overkill, forged pistons seem like a must, but is a scat forged crank and scat h beam rods. Stuff like that, trust me I know there is no cutting corners with a boosted vw. Just want to make sure I am not goin overboard and buying unnecessary stuff. This is my first turbo build for a type 1. |
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Chip Samba Member
Joined: July 19, 2008 Posts: 969 Location: Utah
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Posted: Fri Jun 11, 2021 4:38 pm Post subject: Re: Turbo 1915cc |
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RH17 wrote: |
Has anyone seen someone build a turbo setup with Hyper. pistons? |
Yes, look up clonebug on here. He regularly runs 20psi+ in his turbo buggy. It isn't boost that kills the pistons. It's rpm and detonation. Keep both of those under control and they will live a nice life. |
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buguy Samba Member
Joined: November 17, 2003 Posts: 4915 Location: Port Orange, FL
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Posted: Fri Jun 11, 2021 4:48 pm Post subject: Re: Turbo 1915cc |
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I ran 30+ psi on AA pistons. But that was with EFI, water to air intercooler, and E85 for a bout a year and a half before i built a bigger engine. I ran stock pistons for almost 10 years on a draw through at 12-15 psi. I have AA pistons in my 2054 turbo now but i only have about 15 miles on it so nothing to report yet. |
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clonebug Samba Member
Joined: January 29, 2005 Posts: 4027 Location: NW Washington
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Posted: Fri Jun 11, 2021 8:44 pm Post subject: Re: Turbo 1915cc |
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Detonation kills pistons.....I have a shelf of them to prove it.
The AA P/C's can handle boost no problem but not detonation.....the issue is the learning curve where you are trying to get your tune figured out.
Detonation at 8-13 lbs is a different animal than detonation at 25 lbs....at least in my experience.
While on boost keep your fuel at 12.0:1 or richer......your IAT's under 130*F and your ignition advance low enough to not ping. It's a fine line and gets finer the higher you go with boost levels.
There is a learning curve involved.........
I found that stock parts give the biggest bang for the buck. Every performance add on I've done has not given a return on the Hp/$$ ratio like a turbo on stock parts.
Heads, ratio rockers, different intakes.......nothing has given a hp increase that a few lbs. of boost can't beat.
I ran a W-100 cam for 43,000 miles with a bunch of combos of rockers and springs, the last 3600 miles were with 1.4 rockers even though the cam does not support them. It worked fine and the cam and lifters are in perfect shape even now. I even ran all those combos with single springs.
I am now running a FK-42 with the 1.4 rockers and single springs and it seems to be working fine. I haven't wrung it out yet due to a long trip to Cali coming up but I feel good enough about it to take it to the Big Bear meet again at 1300 miles one way.
I'm not up on draw through but the one advantage it does seem to have is the cooling effect of the fuel through the carb's venturi. You don't get that with a blow through.
That said I wouldn't trade for a draw through though. _________________
vwracerdave wrote: |
Take a good long look in the mirror and report back on what you see. |
Paul.H wrote: |
That one line on that chart is probably better info than you can get from this place in a month |
My Megasquirt Fuel Injection Turbo Buggy Build
Water/Alcohol Injection
Audi TT intercooler
Upgraded to MS3Pro-Evo
EcuMaster PMU16
ECUMaster ADU5 Digital Dash
http://www.shoptalkforums.com/viewtopic.php?f=3&t=127936 |
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madmike Samba Member
Joined: July 11, 2005 Posts: 5292 Location: Atlanta,Michigan
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Posted: Sat Jun 12, 2021 3:46 am Post subject: Re: Turbo 1915cc |
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Get thick wall 92
here is why, 2nd time this happened 1st was a 1915cc w/40doce
now my 2276 with a 680 Quick fuel(holley)
92T compared to a 94mm
this was on the 1915cc
totally my fault I drive the $hit out of them
anyone have a set of 92 Thick wall B's 94x94????? LKM asap please! _________________ 'Black Ice'Drag Buggy 'Turbo'
Rail Buggy 1915 turbo
76 Drag/Street bug 2180cc 'Turbo' 11:85 @113 mph"If I go any faster I'll burn up the Hamster" ,gets 28 mpg. also 10/09/22 11.90 @115 mph
"If I'm ever on Life Support,UNPLUG Me, Then Plug me back In see if that Works" |
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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Sat Jun 12, 2021 4:34 am Post subject: Re: Turbo 1915cc |
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I see one glaring "under spending" item. Dump that 009 and go with a REAL programable ignition system! Ignition tuning is in my view one of the two most critical things on a turbo engine. The Weber has the other one covered. Pistons, cams, heads, rocker ratios all pale in comparison to the importance of good ignition timing!
You can have all the latest and best engine parts available but if your ignition is not right it will be reduced to junk just as quick as the cheapest parts. _________________ We had the stone age, the bronze age, the industrial age and now we are in the age of mass deception and mind control for corporate profit. (The mass media age)
Last edited by oprn on Fri Jun 25, 2021 3:15 pm; edited 2 times in total |
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