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Turbo 1915cc
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RH17
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PostPosted: Fri Jun 11, 2021 10:45 am    Post subject: Turbo 1915cc Reply with quote

I need a little advice as to what cam and rocker combo is best for my build. I am building a 1915cc with a T3 drawthrough turbo setup. I want it to be a reliable dailyable car with a good amount of power between 150-200 hp with low end torque.
Here is the build contents:
044 Panchito 40x35.5 heads 94mm bore
scat c/w 69mm forged crank
custom turbo header
T3 turbocharger
40 DCOE Weber side draft carb
8:1 CR
H beam scat connecting rods stock length
electric rotary fuel pump
CB full flow oil system
94mm Hypereutectic AA P&C's
009 Distributor
Late model Dual relief engine case

I just need some advice on if 1.25 or 1.4 or 1.1 rockers and what cam, I am think like a w110 or something I just need a little bit of a nudge in the right direction.
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c77owen
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PostPosted: Fri Jun 11, 2021 11:07 am    Post subject: Re: Turbo 1915cc Reply with quote

I am about to do a somewhat similar build for a customer (2054 instead of 1915 and Holley 4412 carb instead of DCOE). I would drop that compression down a little more, like 7.25:1. I am going to use the TCS10 cam from Engle which is a mix of the W100 and W110. I would set the distributor to have quite a bit of initial advance (since the fuel source is so far away from the combustion chamber), like about 18 degrees and have no more than about 24 degrees total. You could even just lock the distributor out at 24 degrees if you wanted to. I would consider a water/meth injection system from Snow Performance as well just to help keep temps in line under boost and a longer life overall
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txoval
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PostPosted: Fri Jun 11, 2021 11:25 am    Post subject: Re: Turbo 1915cc Reply with quote

I'd go with thick wall 92's for turbo build and agree on the tcs-10 cam
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c77owen
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PostPosted: Fri Jun 11, 2021 11:42 am    Post subject: Re: Turbo 1915cc Reply with quote

I also just noted that you listed AA Hypereutectic pistons. Not a choice I would make. Although they handle some abuse, in a boosted application, I would look towards forged. Hone the cylinders for proper piston to wall clearance and gap the rings based on the amount of boost you are going to run. I like .018 -.020 on the top and .020 - .022 on the second depending on boost level. IF you are dead set on running those AA's then I absolutely would run the water/meth injection and keep boost levels around 8lbs
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RH17
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PostPosted: Fri Jun 11, 2021 12:09 pm    Post subject: Re: Turbo 1915cc Reply with quote

c77owen wrote:
I also just noted that you listed AA Hypereutectic pistons. Not a choice I would make. Although they handle some abuse, in a boosted application, I would look towards forged. Hone the cylinders for proper piston to wall clearance and gap the rings based on the amount of boost you are going to run. I like .018 -.020 on the top and .020 - .022 on the second depending on boost level. IF you are dead set on running those AA's then I absolutely would run the water/meth injection and keep boost levels around 8lbs


okay thank you, this parts listed are just what is in my cart at the moment I haven't bought anything yet. okay so forged pistons, what about the rocker ratio? Thats perfect because I was only thinking about 7-10 lbs of boost.
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c77owen
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PostPosted: Fri Jun 11, 2021 12:13 pm    Post subject: Re: Turbo 1915cc Reply with quote

RH17 wrote:
c77owen wrote:
I also just noted that you listed AA Hypereutectic pistons. Not a choice I would make. Although they handle some abuse, in a boosted application, I would look towards forged. Hone the cylinders for proper piston to wall clearance and gap the rings based on the amount of boost you are going to run. I like .018 -.020 on the top and .020 - .022 on the second depending on boost level. IF you are dead set on running those AA's then I absolutely would run the water/meth injection and keep boost levels around 8lbs


okay thank you, this parts listed are just what is in my cart at the moment I haven't bought anything yet. okay so forged pistons, what about the rocker ratio? Thats perfect because I was only thinking about 7-10 lbs of boost.


I would just stick with stock rocker ratio. You will likely not see a serious difference in performance with 1.25 ratio rockers and you can't run 1.4s on any of the cams mentioned
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PostPosted: Fri Jun 11, 2021 12:18 pm    Post subject: Re: Turbo 1915cc Reply with quote

I think I would use a 45mm DCOE, I don't think the 40 will be big enough.

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PostPosted: Fri Jun 11, 2021 12:55 pm    Post subject: Re: Turbo 1915cc Reply with quote

CB Performance 1.1 rockers are probably the best out there. Nice rockers and grooved shafts.
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PostPosted: Fri Jun 11, 2021 12:55 pm    Post subject: Re: Turbo 1915cc Reply with quote

earthquake wrote:
I think I would use a 45mm DCOE, I don't think the 40 will be big enough.

eQ


The 40 will be fine. I've ran one on a 2332 and so have many others. It's how it's prepped. venturi, jetting, rising rate fpr etc. They flow enough for pretty big HP matter of fact. As so the 40 DHLAs
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PostPosted: Fri Jun 11, 2021 1:38 pm    Post subject: Re: Turbo 1915cc Reply with quote

RH17 wrote:
I need a little advice as to what cam and rocker combo is best for my build. I am building a 1915cc with a T3 drawthrough turbo setup. I want it to be a reliable dailyable car with a good amount of power between 150-200 hp with low end torque.
Here is the build contents:
044 Panchito 40x35.5 heads 94mm bore
scat c/w 69mm forged crank
custom turbo header
T3 turbocharger
40 DCOE Weber side draft carb
8:1 CR
H beam scat connecting rods stock length
electric rotary fuel pump
CB full flow oil system
94mm Hypereutectic AA P&C's
009 Distributor
Late model Dual relief engine case

I just need some advice on if 1.25 or 1.4 or 1.1 rockers and what cam, I am think like a w110 or something I just need a little bit of a nudge in the right direction.

Web 218 on 112 LC
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RH17
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PostPosted: Fri Jun 11, 2021 2:13 pm    Post subject: Re: Turbo 1915cc Reply with quote

Is there anything I can cut costs on, like things that I have in my list that are kind of overkill for a street motor? Things that are excess that aren't necessary. I am under my budget but if I could cut costs more that would be awesome.
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c77owen
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PostPosted: Fri Jun 11, 2021 2:15 pm    Post subject: Re: Turbo 1915cc Reply with quote

Cutting costs and Turbo VW engine do not go together
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buguy
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PostPosted: Fri Jun 11, 2021 2:43 pm    Post subject: Re: Turbo 1915cc Reply with quote

I don't think you need forged pistons at that boost level.
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RH17
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PostPosted: Fri Jun 11, 2021 4:24 pm    Post subject: Re: Turbo 1915cc Reply with quote

Has anyone seen someone build a turbo setup with Hyper. pistons?
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RH17
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PostPosted: Fri Jun 11, 2021 4:27 pm    Post subject: Re: Turbo 1915cc Reply with quote

c77owen wrote:
Cutting costs and Turbo VW engine do not go together


By cutting costs I mean is there anything thats overkill, forged pistons seem like a must, but is a scat forged crank and scat h beam rods. Stuff like that, trust me I know there is no cutting corners with a boosted vw. Just want to make sure I am not goin overboard and buying unnecessary stuff. This is my first turbo build for a type 1.
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Chip Premium Member
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PostPosted: Fri Jun 11, 2021 4:38 pm    Post subject: Re: Turbo 1915cc Reply with quote

RH17 wrote:
Has anyone seen someone build a turbo setup with Hyper. pistons?

Yes, look up clonebug on here. He regularly runs 20psi+ in his turbo buggy. It isn't boost that kills the pistons. It's rpm and detonation. Keep both of those under control and they will live a nice life.
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PostPosted: Fri Jun 11, 2021 4:48 pm    Post subject: Re: Turbo 1915cc Reply with quote

I ran 30+ psi on AA pistons. But that was with EFI, water to air intercooler, and E85 for a bout a year and a half before i built a bigger engine. I ran stock pistons for almost 10 years on a draw through at 12-15 psi. I have AA pistons in my 2054 turbo now but i only have about 15 miles on it so nothing to report yet.
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PostPosted: Fri Jun 11, 2021 8:44 pm    Post subject: Re: Turbo 1915cc Reply with quote

Detonation kills pistons.....I have a shelf of them to prove it.
The AA P/C's can handle boost no problem but not detonation.....the issue is the learning curve where you are trying to get your tune figured out.
Detonation at 8-13 lbs is a different animal than detonation at 25 lbs....at least in my experience.
While on boost keep your fuel at 12.0:1 or richer......your IAT's under 130*F and your ignition advance low enough to not ping. It's a fine line and gets finer the higher you go with boost levels.

There is a learning curve involved.........

I found that stock parts give the biggest bang for the buck. Every performance add on I've done has not given a return on the Hp/$$ ratio like a turbo on stock parts.
Heads, ratio rockers, different intakes.......nothing has given a hp increase that a few lbs. of boost can't beat.

I ran a W-100 cam for 43,000 miles with a bunch of combos of rockers and springs, the last 3600 miles were with 1.4 rockers even though the cam does not support them. It worked fine and the cam and lifters are in perfect shape even now. I even ran all those combos with single springs.

I am now running a FK-42 with the 1.4 rockers and single springs and it seems to be working fine. I haven't wrung it out yet due to a long trip to Cali coming up but I feel good enough about it to take it to the Big Bear meet again at 1300 miles one way.

I'm not up on draw through but the one advantage it does seem to have is the cooling effect of the fuel through the carb's venturi. You don't get that with a blow through.
That said I wouldn't trade for a draw through though.
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PostPosted: Sat Jun 12, 2021 3:46 am    Post subject: Re: Turbo 1915cc Reply with quote

Get thick wall 92
here is why, 2nd time this happened 1st was a 1915cc w/40doce
now my 2276 with a 680 Quick fuel(holley)
Image may have been reduced in size. Click image to view fullscreen.

92T compared to a 94mm Wink
Image may have been reduced in size. Click image to view fullscreen.
this was on the 1915cc
totally my fault Rolling Eyes I drive the $hit out of them Laughing Laughing
anyone have a set of 92 Thick wall B's 94x94????? LKM asap please!
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PostPosted: Sat Jun 12, 2021 4:34 am    Post subject: Re: Turbo 1915cc Reply with quote

I see one glaring "under spending" item. Dump that 009 and go with a REAL programable ignition system! Ignition tuning is in my view one of the two most critical things on a turbo engine. The Weber has the other one covered. Pistons, cams, heads, rocker ratios all pale in comparison to the importance of good ignition timing!

You can have all the latest and best engine parts available but if your ignition is not right it will be reduced to junk just as quick as the cheapest parts.
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Last edited by oprn on Fri Jun 25, 2021 3:15 pm; edited 2 times in total
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