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Old/new throw out bearing
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oprn
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PostPosted: Tue Jul 27, 2021 10:43 am    Post subject: Old/new throw out bearing Reply with quote

I am aware (now!) there are two different styles of throw out bearings and the pressure plates and cross shafts are also different. I had the old style bearing in my street Buggy with the new style pressure plate for 2 years and possibly 8000 Km and it worked... until it didn't that is...

The dilemma now is I want to drive the Buggy for the rest of the season without changing out the swing axle transaxle. I have a newer IRS to go in but do not want to get into that until the winter down time. Changing the cross shaft is proving to be quite a chore with the trans still in the car so...

The problem seems to lie with a positive location of bearing as it goes against the pressure plate. Has anyone adapted the old style bearing to fit the sleeve for the new style bearing and did it work?

I am giving it a try and this is the progress so far.
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oprn
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PostPosted: Tue Jul 27, 2021 11:05 am    Post subject: Re: Old/new throw out bearing Reply with quote

Laptop seems to have locked me out of my pictures...

What I wanted to show is that I added the sleeve to the swing axle trans and increased the size to match the ID of the old style bearing. Easy enough to do but will it work? We will see...
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Dale M.
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PostPosted: Tue Jul 27, 2021 11:10 am    Post subject: Re: Old/new throw out bearing Reply with quote

Believe old style bearing WILL NOT fit over late model sleeve...
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PostPosted: Tue Jul 27, 2021 12:37 pm    Post subject: Re: Old/new throw out bearing Reply with quote

Correct, the hole in the old style is too large so I slipped a brass sleeve over the stock sleeve to make it match.
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Casting Timmy
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PostPosted: Tue Jul 27, 2021 1:49 pm    Post subject: Re: Old/new throw out bearing Reply with quote

I'd be worried about the old style bearing with the posts coming out the side of the throw out bearing isn't going to like to work with the notches in the arms while trying to ride over a tube.

The later style throw out bearing that has a guide tube the clutch arms are rounded humps that push against a flat surface on the throw out bearing.

If you have a diaphragm style pressure plate you can buy the ring to convert it to take the older style throw out bearing.

I'd be worried that your combination is going to pop something loose, or you'll find out it's a really hard clutch pedal as stuff binds up.....which might be the best scenario as it keeps something bad from happening while driving and parts are turning.
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PostPosted: Tue Jul 27, 2021 2:40 pm    Post subject: Re: Old/new throw out bearing Reply with quote

Casting Timmy wrote:
I'd be worried about the old style bearing with the posts coming out the side of the throw out bearing isn't going to like to work with the notches in the arms while trying to ride over a tube.

The later style throw out bearing that has a guide tube the clutch arms are rounded humps that push against a flat surface on the throw out bearing.

If you have a diaphragm style pressure plate you can buy the ring to convert it to take the older style throw out bearing.

I'd be worried that your combination is going to pop something loose, or you'll find out it's a really hard clutch pedal as stuff binds up.....which might be the best scenario as it keeps something bad from happening while driving and parts are turning.

Yes you hit the nail on the head there! That is my concern too now that I have it all set up. The pins don't allow for any vertical movement as it goes fore and aft. Not that it would move much but still...

A fellow could grind the notches a bit and let them move I suppose.
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PostPosted: Tue Jul 27, 2021 2:58 pm    Post subject: Re: Old/new throw out bearing Reply with quote

I know there's an adapter to go from early trans to late bearing. But you're trying to do the opposite, correct?
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PostPosted: Tue Jul 27, 2021 3:16 pm    Post subject: Re: Old/new throw out bearing Reply with quote

Dauz wrote:
I know there's an adapter to go from early trans to late bearing. But you're trying to do the opposite, correct?

You are likely thinking of the sleeve that taps into the transaxle in place of the present seal and is a seal with a sleeve and no that is not what I need. I already have tapped and mounted the stock sleeve on the transaxle as the bosses were already cast into the case. That was easy.

I am trying to get away without changing the cross shaft out as it would require removing the transaxle. No small job on a swing axle unit.
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PostPosted: Tue Jul 27, 2021 3:26 pm    Post subject: Re: Old/new throw out bearing Reply with quote

Casting Timmy wrote:
If you have a diaphragm style pressure plate you can buy the ring to convert it to take the older style throw out bearing.

I was not aware you could buy them and yes I see them for sale on the Aircooled.net site. That would be the ticket to get me going however there is no guarantee that it will fit the Bus 210 mm pressure plate. The diameter will be correct I am sure but what I don't know is if the number of fingers on the diaphragm is the same and will match up. It is a $23 part but with shipping it will cost $86 to get it here to try.

I think I will see if someone closer has a used ring I could try.
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PostPosted: Tue Jul 27, 2021 5:56 pm    Post subject: Re: Old/new throw out bearing Reply with quote

it is not FUN for an old guy to change the throwout arm in the vehicle, or weld up and reshape the arm in the vehicle but.... some people can do that. It's not impossible at all.
the newer style throwout bearing IS a better setup, if you want the best then you know what to do.
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PostPosted: Tue Jul 27, 2021 6:16 pm    Post subject: Re: Old/new throw out bearing Reply with quote

3 types of throw-out bearings. there is a carbon type... doesn't help you but maybe someone else reading down the road
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PostPosted: Tue Jul 27, 2021 7:40 pm    Post subject: Re: Old/new throw out bearing Reply with quote

Just looking for a quick fix for the summer Modoc. It gets full IRS next winter, then it will be pretty.
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PostPosted: Tue Jul 27, 2021 9:11 pm    Post subject: Re: Old/new throw out bearing Reply with quote

Then put the collar on the pressure plate.
kennedy sells them, only costs a few $, should work fine. Make sure there is enough clearance for the "fingers" so it does not bind up when it travels.
"Rodjr" had that problem.....I could probably find it with the search if you need to know. Otherwise should work. So you tapped those holes for no reason? oh well. Or maybe not.
You thought yourself into this predicament, hopefully you can think yourself out. IMO welding or grinding the arm IN PLACE is not hard, the hard part could figuring out how to measure to make it equal and square.
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PostPosted: Wed Jul 28, 2021 2:21 am    Post subject: Re: Old/new throw out bearing Reply with quote

Erik G wrote:
3 types of throw-out bearings. there is a carbon type... doesn't help you but maybe someone else reading down the road


Yes, graphite. I've only ever seen one, though.
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PostPosted: Wed Jul 28, 2021 6:21 am    Post subject: Re: Old/new throw out bearing Reply with quote

FreeBug wrote:
Erik G wrote:
3 types of throw-out bearings. there is a carbon type... doesn't help you but maybe someone else reading down the road


Yes, graphite. I've only ever seen one, though.

Year - 1967, Event - Dad, brother and I pulled a '58 Bug out of a slough, paid the farmer $25 for it and literally drug it home. Eventually all the wheels broke loose and turned...

Yup! It had a carbon throw out bearing in it! First and last one I have seen.
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PostPosted: Wed Jul 28, 2021 6:29 am    Post subject: Re: Old/new throw out bearing Reply with quote

modok wrote:
Then put the collar on the pressure plate.

oprn wrote:
Casting Timmy wrote:
If you have a diaphragm style pressure plate you can buy the ring to convert it to take the older style throw out bearing.

I was not aware you could buy them and yes I see them for sale on the Aircooled.net site. That would be the ticket to get me going however there is no guarantee that it will fit the Bus 210 mm pressure plate. The diameter will be correct I am sure but what I don't know is if the number of fingers on the diaphragm is the same and will match up. It is a $23 part but with shipping it will cost $86 to get it here to try.

I think I will see if someone closer has a used ring I could try.

I called the 2 biggest Vintage VW suppliers here in Canada - no go! I put a wanted ad on the local VW Faceplant Buy and Sell so... we will see...

modok wrote:
You thought yourself into this predicament, hopefully you can think yourself out. IMO welding or grinding the arm IN PLACE is not hard, the hard part could figuring out how to measure to make it equal and square.

Now that is a possibility... weld over the notch in the cross shaft and grind it smooth... let me give it a look!

Thanks Modoc!
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PostPosted: Wed Jul 28, 2021 5:02 pm    Post subject: Re: Old/new throw out bearing Reply with quote

If the motor is still out and you have the correct style clutch arm.....might just cut the shaft on the old one to remove it.

You might want to have a different clutch arm handy in case you can't get the old one off the old cut off shaft piece.
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Jason37
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PostPosted: Wed Jul 28, 2021 8:13 pm    Post subject: Re: Old/new throw out bearing Reply with quote

From my understanding the ring of the early pressure plate will snap into the late, so maybe look for a used early plate to get the ring?
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PostPosted: Thu Jul 29, 2021 1:09 am    Post subject: Re: Old/new throw out bearing Reply with quote

oprn wrote:
FreeBug wrote:
Erik G wrote:
3 types of throw-out bearings. there is a carbon type... doesn't help you but maybe someone else reading down the road


Yes, graphite. I've only ever seen one, though.

Year - 1967, Event - Dad, brother and I pulled a '58 Bug out of a slough, paid the farmer $25 for it and literally drug it home. Eventually all the wheels broke loose and turned...

Yup! It had a carbon throw out bearing in it! First and last one I have seen.


For me, IIRC, it was a '64 Ghia.

Bit the bullet, do it right, take the time it needs to convert to the "modern", guided set-up. I think you'll thank yourself in the long-term. Wink
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PostPosted: Thu Jul 29, 2021 4:24 am    Post subject: Re: Old/new throw out bearing Reply with quote

Jason37 wrote:
From my understanding the ring of the early pressure plate will snap into the late, so maybe look for a used early plate to get the ring?

Ah yes but does it fit the 210mm Bus pressure plate? They never came with one.
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