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Cargo rocker replacement
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kenshapiro2002
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PostPosted: Wed Aug 13, 2014 11:34 am    Post subject: Reply with quote

CaLiBus wrote:
It seems as tho your KF B pillar sits a bit lower than the KF outer and inner rocker. Can you post a close up picture of your lower B pillar?


The lower "B" pillar meets up pretty nicely with the outer rocker me thinks. The "tang" that extends down vertically is longer than the tang on the rocker. I'll be matching those two up with my angle grinder in a few days:

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kenshapiro2002
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PostPosted: Wed Aug 13, 2014 11:45 am    Post subject: Reply with quote

CaLiBus wrote:
Where did you weld outer rocker to B and C pillars? Only at the bottom of rocker to hold it place? Sorry if I missed something but I'm scratching my head as to where to weld to the pillars.


You can see in these two shots where the rocker attaches to the "B"&"C" pillars. Of course, when the floor is installed it will attach along the entire "sill" of the cargo floor doorway as well. Some folks drill through the rocker and weld it to the curved surface that lives right inside of the ends...on the strengthener. I chose not to.
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kenshapiro2002
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PostPosted: Wed Aug 13, 2014 11:48 am    Post subject: Reply with quote

Ahhh...tweaking DID happen after all. The female holes, on the new KF floor, for the latching pins on the cargo doors had to be moved aft 5mm, and then patched of course.
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kenshapiro2002
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PostPosted: Sun Nov 23, 2014 5:06 pm    Post subject: Reply with quote

OK...got a little lazy today. Got tired of fitting, removing, fitting, cutting, etc. and started to weld in my rocker. There are a few spots in the seam where the new metal is tight against the old...no gap. My thought is to just hot those spots with an ultra thin cutting disc before welding any further. Thoughts?
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6t3bird
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PostPosted: Thu Oct 13, 2016 11:54 am    Post subject: Re: Cargo rocker replacement Reply with quote

Anyone know how far the cargo floor should hang over rocker panel so that the weatherstrip fits? Im asking because one side of the cargo floor hangs over more than the other and i dont have the weatherstrip to see which side is a little off.... Hope someone knows what i meab
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BarryL Premium Member
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PostPosted: Thu Oct 13, 2016 6:53 pm    Post subject: Re: Cargo rocker replacement Reply with quote

Don't know if this helps but here's three shots of mine.
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6t3bird
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PostPosted: Sat Oct 15, 2016 6:31 am    Post subject: Re: Cargo rocker replacement Reply with quote

I need to know how far the cargo floor is supposed to hang over the rocker, im getting two different measurement, so i have to adjust something... Getting 1/2" on one side and almost 11/16" on other side.
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BarryL Premium Member
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PostPosted: Sat Oct 15, 2016 9:26 am    Post subject: Re: Cargo rocker replacement Reply with quote

6t3bird wrote:
I need to know how far the cargo floor is supposed to hang over the rocker, im getting two different measurement, so i have to adjust something... Getting 1/2" on one side and almost 11/16" on other side.

It depends on the quality of the rocker part as the ell bend that becomes the rear landing of the seal is what you are hitting against with your measurement, I assume.

I measured three busses and slid the rule along the whole thing. I got 7/16 to 1/2 consistently with 7/16 mostly at each end.
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6t3bird
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PostPosted: Sat Oct 15, 2016 9:52 am    Post subject: Re: Cargo rocker replacement Reply with quote

Thank you very much BarryL, that solves my problem and i think im ready to weld now. Thanks again for taking the time
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dtadpole
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PostPosted: Wed Sep 22, 2021 7:04 am    Post subject: Re: Cargo rocker replacement Reply with quote

So am I doing this part right now and am I correct after reading through all of this that I am to fold out the front of the inner rocker straight out and that the edge of the inner rocker should actually meet up or be even with the front of the front lower outrigger? see photo red lines.
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