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halbug Samba Member
Joined: March 09, 2006 Posts: 455 Location: Germany
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Max Welton Samba Member
Joined: May 19, 2003 Posts: 10697 Location: Black Forest, CO
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halbug Samba Member
Joined: March 09, 2006 Posts: 455 Location: Germany
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slayer61 Samba Member
Joined: June 01, 2021 Posts: 1018 Location: CA
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Posted: Tue Oct 26, 2021 7:29 am Post subject: Re: Cool Transmission |
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Brother your attention to detail is off the chart. Very cool
Your car is stunning! _________________
Cusser wrote: |
... Most folks are idiots when it deals with electrical !!! |
67rustavenger wrote: |
3/4 race cam? What's missing, one of the lobes? |
Paul
'68 Manx clone... Sears??
2276 built on AS21 case
W-125 w/ GB 1.25:1 rockers
Mahle forged pistons
CB 4340 crank
CB H beam rods
deep sump
44 HPMX
EMPI GTV 2 STG II wedge ports
CB Magna spark
1 5/8 merged collector w/ hater stinger |
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halbug Samba Member
Joined: March 09, 2006 Posts: 455 Location: Germany
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halbug Samba Member
Joined: March 09, 2006 Posts: 455 Location: Germany
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Posted: Sat Jan 28, 2023 7:11 am Post subject: Re: Cool Transmission |
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The built of my chassis has finally progressed to a point where I could assemble all the transmission oiling stuff. I am sure the oil will be terribly confused finding its way back into the case
Oil pick up and scavange filter with magnet
Electrical oil pump switched on at 113F, into filter from there to thermostat
Oil exceeding 180F will be routed to the oil cooler
Pressure control and distribution to the gear pairs
Excessive oil directly into case
Now I can bench the system. I need to find the sweetspot of spraying a good amount onto the gears and still flow some directly to the R&P. All at as low pressure as needed. Things I can play with is the nozzle size and spring pressure for oil pressure control. More to come. _________________ Stealth Ghia Transformation: http://www.thesamba.com/vw/forum/viewtopic.php?p=7226044&highlight=#7226044
My Berg5: https://www.thesamba.com/vw/forum/viewtopic.php?t=730276&start=0 |
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halbug Samba Member
Joined: March 09, 2006 Posts: 455 Location: Germany
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Posted: Sat Mar 25, 2023 9:16 am Post subject: Re: Cool Transmission |
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Time to fry some transmission oil
Here are some pics from my bench. I tested the system today.
After several runs with adjustmens of the spring pressure and the jet size of the squirters, I found what I think is a good compromise of oil share between the direct oil return into the case and the squirters. All at about 7-8 psi to hopefully not overload the E-pump.
This concludes the transmission build. I will have clean oil at all gears at all times. Even the Berg 5th will get enough. And when things get touch I can be sure to not overheat the transmission
Cheers halbug _________________ Stealth Ghia Transformation: http://www.thesamba.com/vw/forum/viewtopic.php?p=7226044&highlight=#7226044
My Berg5: https://www.thesamba.com/vw/forum/viewtopic.php?t=730276&start=0 |
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Ian Godfrey Samba Member
Joined: September 25, 2006 Posts: 1137 Location: Melbourne Australia
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Posted: Sat Mar 25, 2023 2:22 pm Post subject: Re: Cool Transmission |
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Wow, that is one of the most elaborate test beds I have ever seen. A big tick for ingenuity |
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halbug Samba Member
Joined: March 09, 2006 Posts: 455 Location: Germany
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maplesyrup Samba Member
Joined: May 27, 2009 Posts: 182 Location: Bristol
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Posted: Sat Apr 01, 2023 8:32 am Post subject: Re: Cool Transmission |
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Awesome! _________________ Bugger |
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