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Installing 123 Ignition Distributor - advice sought
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ataraxia
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PostPosted: Wed Oct 27, 2021 11:28 am    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

RedSquare wrote:
ataraxia wrote:
Well, that's odd because my car starts right up with my existing 123 distributor.


I wondered about that. Was assuming that you had no issues with copper and 123 since you suggested the NGK set. Any special coil you are running?


Nope - stock coil (also have a new Bosch blue coil).
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PostPosted: Wed Oct 27, 2021 11:55 am    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

[quote="RedSquare"][quote="ataraxia"]

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Note that the firing order shown here is wrong. I can see labels for cylinders 1, 2, & 3. #1 & 2 are in the right place, but #3 should be to the upper right. I assume the other wire is #4 and should be to the upper left. That will give you the correct firing order of 1 4 3 2.
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PostPosted: Wed Oct 27, 2021 12:11 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

jadney wrote:
Note that the firing order shown here is wrong. I can see labels for cylinders 1, 2, & 3. #1 & 2 are in the right place, but #3 should be to the upper right. I assume the other wire is #4 and should be to the upper left. That will give you the correct firing order of 1 4 3 2.


Holy $#!%

I'll fix that and try again. Clearly this isn't helping the issue. Jiminy Christmas....
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PostPosted: Wed Oct 27, 2021 12:53 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

Time for the walk of shame...


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Just went out and swapped the #3 and #4 wires to be on the distributor as they should be per Jim's observation. Lo and behold, the thing started. I'm supposed to be working at the moment instead of fiddling with my car, so I didn't put the timing light on it yet but expect to later tonight. And I think it is probably a good time to get a new coil and plug wires too anyway.

All of that, and I had the plug wires reversed. Geezzzz.... If this was golf, I'd have to hit from the next tee box with my pants around my ankles.

Thanks for the help from everyone, and to Jim for the catch.
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PostPosted: Wed Oct 27, 2021 1:30 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

RedSquare wrote:
And I think it is probably a good time to get a new coil and plug wires too anyway.


Don't make any more changes just yet. If you change multiple things and it stopes working, you have no idea what caused it, and will have to start over. Change, retest, change, retest... one at a time!
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ataraxia
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PostPosted: Wed Oct 27, 2021 1:31 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

RedSquare wrote:
Time for the walk of shame...


Image may have been reduced in size. Click image to view fullscreen.



Just went out and swapped the #3 and #4 wires to be on the distributor as they should be per Jim's observation. Lo and behold, the thing started. I'm supposed to be working at the moment instead of fiddling with my car, so I didn't put the timing light on it yet but expect to later tonight. And I think it is probably a good time to get a new coil and plug wires too anyway.

All of that, and I had the plug wires reversed. Geezzzz.... If this was golf, I'd have to hit from the next tee box with my pants around my ankles.

Thanks for the help from everyone, and to Jim for the catch.


LOL...at least it was a simple fix!
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PostPosted: Wed Oct 27, 2021 1:36 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

KTPhil wrote:
RedSquare wrote:
And I think it is probably a good time to get a new coil and plug wires too anyway.


Don't make any more changes just yet. If you change multiple things and it stopes working, you have no idea what caused it, and will have to start over. Change, retest, change, retest... one at a time!


Agreed. I don't have the new parts in hand yet anyway, so my plan is to tune what is in the car now to the best of my ability first. Then I can change things and create new problems for myself.
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PostPosted: Wed Oct 27, 2021 1:37 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

ataraxia wrote:
LOL...at least it was a simple fix!


Yes, and thank goodness for that!
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PostPosted: Wed Oct 27, 2021 1:46 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

I just can't help but comment on this thread.

The 311 905 205 L that you replaced is a very good distributor with the best advance curve of all the VW Type 3 FI distributors. Yours may have needed some TLC, but I rebuild these for $65, plus the price of any needed major parts. That includes resetting the FI trigger points, which often need attention after all this time.

It's useful to have some resistance in the HV circuit, either in the wires, the connectors or the plugs, but putting it in the plugs is the best, because they get replaced regularly anyway, so you don't have to worry about broken carbon wires, or worn out connectors that can catch you with your pants down. I don't know why ANYONE would be interested in going back to carbon core wire with all the disadvantages it has. If the 123 dislikes metal core wire, this may be because it is sensitive to the HF spark noise that the resistances are there to damp, but it's important to have some resistance in the secondary circuit SOMEWHERE. This is an extremely noisy environment; putting any kind of electronics inside a distributor is a rather daring task. They may have done it well, but it's something to consider.

Since the 123 FI distributor seems to use only the 2 outer pins of the OG trigger point connector, this means that the 123 internal circuit is grounded to the distributor body, and hence to the engine case. This means that there is now a ground loop in the FI circuit, which is simply bad electronic design. This may or may not cause problems in a particular case, but it's asking for trouble. Bosch had a good reason for avoiding this in their original d-jet design.

Frankly, I doubt if this new distributor will give any better result than a good 311 L done right. Anything else is likely to be due to a placebo effect, forced by the $$$$ spent on the 123.

Oh, and as I look at the side by side photos, it appears that the 123, with its required spacer, isn't any shorter than the OG FI 311 L.

Sorry, but I think this needed to be said.
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PostPosted: Wed Oct 27, 2021 2:15 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

RedSquare wrote:
ataraxia wrote:
LOL...at least it was a simple fix!


Yes, and thank goodness for that!


Yes, when a fix only costs you a dope-slap to the forehead, that's a cost effective solution!
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PostPosted: Wed Oct 27, 2021 2:21 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

jadney wrote:
Since the 123 FI distributor seems to use only the 2 outer pins of the OG trigger point connector, this means that the 123 internal circuit is grounded to the distributor body, and hence to the engine case. This means that there is now a ground loop in the FI circuit, which is simply bad electronic design. This may or may not cause problems in a particular case, but it's asking for trouble. Bosch had a good reason for avoiding this in their original d-jet design.


Not thinking of the circuit diagram well, but would a jumper from the distributor body (or clamp or even engine block) to the third (center) pin on the TP connector help solve the ground loop problem? I don't think the TPs are ground-isolated, so the issue would be a good and separate ground for that center wire circuit, which such a jumper could provide.

Regarding resistors, I just solved a friend's engine troubles (hard starts, bad mileage, poor power, stumbling) just by replacing the rotor, whose internal 5KΩ resistor had opened and was arcing internally.

Can we get UN-resistored SP connectors? I always used the stock 1KΩ type. But with resistor plugs, the "plain" connectors would work and avoid a failure mode like the rotor above.


Last edited by KTPhil on Wed Oct 27, 2021 4:25 pm; edited 1 time in total
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PostPosted: Wed Oct 27, 2021 3:34 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

jadney wrote:
I just can't help but comment on this thread.


I'm glad you did, and no apology needed. I appreciate the feedback, and am happy to know that you rebuild these as I do want to do that with the stock unit. I'll follow up with you separately on that.
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PostPosted: Wed Oct 27, 2021 6:34 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

jadney wrote:
I just can't help but comment on this thread.

The 311 905 205 L that you replaced is a very good distributor with the best advance curve of all the VW Type 3 FI distributors. Yours may have needed some TLC, but I rebuild these for $65, plus the price of any needed major parts. That includes resetting the FI trigger points, which often need attention after all this time.

It's useful to have some resistance in the HV circuit, either in the wires, the connectors or the plugs, but putting it in the plugs is the best, because they get replaced regularly anyway, so you don't have to worry about broken carbon wires, or worn out connectors that can catch you with your pants down. I don't know why ANYONE would be interested in going back to carbon core wire with all the disadvantages it has. If the 123 dislikes metal core wire, this may be because it is sensitive to the HF spark noise that the resistances are there to damp, but it's important to have some resistance in the secondary circuit SOMEWHERE. This is an extremely noisy environment; putting any kind of electronics inside a distributor is a rather daring task. They may have done it well, but it's something to consider.

Since the 123 FI distributor seems to use only the 2 outer pins of the OG trigger point connector, this means that the 123 internal circuit is grounded to the distributor body, and hence to the engine case. This means that there is now a ground loop in the FI circuit, which is simply bad electronic design. This may or may not cause problems in a particular case, but it's asking for trouble. Bosch had a good reason for avoiding this in their original d-jet design.

Frankly, I doubt if this new distributor will give any better result than a good 311 L done right. Anything else is likely to be due to a placebo effect, forced by the $$$$ spent on the 123.

Oh, and as I look at the side by side photos, it appears that the 123, with its required spacer, isn't any shorter than the OG FI 311 L.

Sorry, but I think this needed to be said.


I have a feeling that the copper core wires might cause some "talk back" with the Tune Plus and Bluetooth models. I really don't see how they could interfere with the regular one at all, but I was just posting what the German site said. In fact, now that I think about it- I think Mike Fisher's car has copper core wires.

I have to disagree with the "placebo effect", though, from real world experience on multiple makes. In my opinion- and customers opinions as well- these really "perk up" an engine and make even carbureted models run more like modern FI. Also- it wasn't my money, so that motivation for a placebo is moot. Very Happy I do plan on outfitting my cars with these, though.

I think that the difference is that modern digital technology can simply react faster and more precisely than the old mechanical parts can move.

I am curious about your concern that it lacks the center ground. What issue would you anticipate, and is there a possible workaround?
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Last edited by Tram on Wed Oct 27, 2021 6:38 pm; edited 1 time in total
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PostPosted: Wed Oct 27, 2021 6:36 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

RedSquare wrote:
Time for the walk of shame...


Image may have been reduced in size. Click image to view fullscreen.



Just went out and swapped the #3 and #4 wires to be on the distributor as they should be per Jim's observation. Lo and behold, the thing started. I'm supposed to be working at the moment instead of fiddling with my car, so I didn't put the timing light on it yet but expect to later tonight. And I think it is probably a good time to get a new coil and plug wires too anyway.

All of that, and I had the plug wires reversed. Geezzzz.... If this was golf, I'd have to hit from the next tee box with my pants around my ankles.

Thanks for the help from everyone, and to Jim for the catch.


Brother, simple stupid shit happens to ALL of us from time to time. Don't let anyone tell you differently. This is why it's good to have fresh eyes on a seemingly unsolvable problem. Wink
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PostPosted: Thu Oct 28, 2021 8:45 am    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

Tram wrote:
Brother, simple stupid shit happens to ALL of us from time to time. Don't let anyone tell you differently. This is why it's good to have fresh eyes on a seemingly unsolvable problem. Wink


This is one of the aspects of TheSamba that I appreciate most. I'm no expert in this stuff - I'm just trying to be a good steward of this car and keep it alive and healthy enough for me to enjoy and be able to ultimately pass on to someone else who will do the same. If I were to have put this same exchange on one of the Type 3 groups on Facebook, I am highly confident that I'd have received 20 responses from people telling me what an a-hole I am for having missed something so obvious. Culture matters, and I am thankful for the culture here within this community.
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PostPosted: Thu Oct 28, 2021 9:07 am    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

RedSquare wrote:
Tram wrote:
Brother, simple stupid shit happens to ALL of us from time to time. Don't let anyone tell you differently. This is why it's good to have fresh eyes on a seemingly unsolvable problem. Wink


This is one of the aspects of TheSamba that I appreciate most. I'm no expert in this stuff - I'm just trying to be a good steward of this car and keep it alive and healthy enough for me to enjoy and be able to ultimately pass on to someone else who will do the same. If I were to have put this same exchange on one of the Type 3 groups on Facebook, I am highly confident that I'd have received 20 responses from people telling me what an a-hole I am for having missed something so obvious. Culture matters, and I am thankful for the culture here within this community.


I've been in this hobby for well over 25 years - I've owned more Type 3's than I can count on all of my limbs.

Two weeks ago, I was working on engine tune and adjusting fuel pressure after installing a new fuel pump. I have a safety relay on my electric fuel pump. It runs for 3 seconds and then shuts off if there's no tach signal (indicating the engine is running). I made some adjustments to the carburetors and installed a new fuel pressure regulator. Once that was complete, I got the timing light out to make sure things were good - unplugged the wire to the tach on the coil to connect the timing light and went to start the car and see if I needed to make any adjustments.

The car ran fine for probably 5 seconds, lost fuel pressure quickly and died. A friend of mine was helping me at the time - he has a lot of ACVW experience but didn't know about the fuel safety relay operation, per se. We started the engine twice and it died twice in the same rough time span. Tried again a third time. Same result. This is on an engine with fresh plugs, new wires, new carbs, clean fuel tank, new fuel lines, new filters, fresh oil and a new battery. Stood there scratching our heads for a few minutes before calling it a night. Right about the time he got home and I was eating dinner, I realized that the engine died because the safety relay was doing exactly what it was supposed to do...kill the fuel pump if there's no tach signal. Plugged the tach back in to the coil and the engine fired right up. Rolling Eyes


Last edited by ataraxia on Thu Oct 28, 2021 11:34 am; edited 1 time in total
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PostPosted: Thu Oct 28, 2021 9:45 am    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

Show of hands... how many of us have started an engine on tune-up day before refilling the oil?

Speak to the hand
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PostPosted: Thu Oct 28, 2021 9:47 am    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

KTPhil wrote:
Show of hands... how many of us have started an engine on tune-up day before refilling the oil?

Speak to the hand

I always remove the coil wire when I drain the oil.
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PostPosted: Thu Oct 28, 2021 1:48 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

Tram wrote:
I have a feeling that the copper core wires might cause some "talk back" with the Tune Plus and Bluetooth models. I really don't see how they could interfere with the regular one at all, but I was just posting what the German site said. In fact, now that I think about it- I think Mike Fisher's car has copper core wires.


I have copper core wires and my Bluetooth unit arrived today (2 days after I ordered it from NL) - I'm going to install it this weekend.
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PostPosted: Thu Oct 28, 2021 2:13 pm    Post subject: Re: Installing 123 Ignition Distributor - advice sought Reply with quote

ataraxia wrote:
I have copper core wires and my Bluetooth unit arrived today (2 days after I ordered it from NL) - I'm going to install it this weekend.


Watch the order of the plug wires on the cap... Laughing Laughing Embarassed
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