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Original 1956 Oval convertible
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grailoc
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PostPosted: Sat Nov 27, 2021 9:19 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

Here is bit of update I am fixing the rear bracket hood which was missing.

I found a donor piece some times ago.

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grailoc
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PostPosted: Sat Nov 27, 2021 9:21 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

here is the fitting anf cutting work:

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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
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grailoc
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PostPosted: Sat Nov 27, 2021 9:24 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

and welding work:

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will just remain 2 plug weld to do with the mig and weld grinding.
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
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67rustavenger Premium Member
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PostPosted: Sat Nov 27, 2021 9:36 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

Nice work on the decklid spring attachment repair.
This and the preceding posts should be a stickie by themselves.

There are so many beetles that need this area repaired.
Yet no one has shown how it's done.
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grailoc
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PostPosted: Sat Nov 27, 2021 9:42 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

67rustavenger wrote:
Nice work on the decklid spring attachment repair.
This and the preceding posts should be a stickie by themselves.

There are so many beetles that need this area repaired.
Yet no one has shown how it's done.


looks like there is a lot of stress on the metal when the spring is loaded in open position, which end up cracking the metal itself and brakes the original spot weld.

with what I have done I should not more have this issue.

i will finally be able to keep the hood open on its own and without the need of a "dance pole" Smile.
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
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VW_Jimbo Premium Member
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PostPosted: Sat Nov 27, 2021 9:10 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

Very nice work! Nice to see another update!
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67rustavenger wrote:
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grailoc
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PostPosted: Sat Dec 04, 2021 8:59 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

I was able to validate the decklid stays now in open position, yeah !!:

I was lucky to find an original spring that was painted black already, and fits with the rest of the car.
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Decklid open:
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Thu Dec 09, 2021 6:44 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

while the side of the re-inforcement rail looked good, the underside was rusted on about 22 inches length

it has been a pain to cut and take the right measurement to redo the inner "v" shape piece like original.

now I am almost ready to weld the new fabricated pieces back in place.



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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Fri Dec 24, 2021 2:25 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

here is some fresh updates, I am working on the re-inforcement real of passenger side.
That is some paintfull work considering I do I all this job the head up side down.

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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BulliBill
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PostPosted: Sun Dec 26, 2021 1:10 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

Wow! Beautiful work you are doing on this old Kabriolett! Keep it up!

Bill Bowman
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grailoc
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PostPosted: Sun Dec 26, 2021 3:18 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

BulliBill wrote:
Wow! Beautiful work you are doing on this old Kabriolett! Keep it up!

Bill Bowman


thanks !!, I still have a good amont of work to do on the reinforcement rails, but I am on the right pass. really looking to finish that work.

After that I won't have much left to do, a small repair on the rear left fender, and replace one stripped nut for the bumper bumper.
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Jan 08, 2022 8:32 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

Here is some fresh update on my last job on the car.

I am focussing on the left rear fender to address a couple of old bad repairs. Here we go:

Bad welding with a bit of bondo over it. Let's remove this crap and redo it correctly:
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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Jan 08, 2022 8:37 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

let's cut to the right place and build / weld a small patch of fresh metal:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Jan 08, 2022 8:39 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

and finally let's do not shapping to remove the weld marks.

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shrinking disc magic:
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[/list]
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Jan 08, 2022 8:41 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

end results, no more marks, surface is clean:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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VW_Jimbo Premium Member
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PostPosted: Sat Jan 08, 2022 10:54 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

That looks great!
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Jimbo

There is never enough time to do it right the first time, but all the time necessary the second time!

TDCTDI wrote:
Basically, a whole bunch of fuckery to achieve a look.


67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Smile
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grailoc
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PostPosted: Sat Jan 08, 2022 12:20 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

VW_Jimbo wrote:
That looks great!


thanks !!
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My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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67rustavenger Premium Member
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PostPosted: Sat Jan 08, 2022 6:12 pm    Post subject: Re: Original 1956 Oval convertible Reply with quote

This is some of, if not the best, metal work I have ever seen in my life time.

Fantastic work. With an attention to detail far and above, body work professionals.

You really have talent! Keep up the great work.

Hopefully we can see your car at a few shows this coming summer season.
_________________
I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!

There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo!
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grailoc
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PostPosted: Sat Jan 15, 2022 11:41 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

67rustavenger wrote:
This is some of, if not the best, metal work I have ever seen in my life time.

Fantastic work. With an attention to detail far and above, body work professionals.

You really have talent! Keep up the great work.

Hopefully we can see your car at a few shows this coming summer season.


thanks for the comment very pleased to read this type of comment considering that it is my 1st restoration, and 2 years ago I did not know how to weld and shape a piece of metal. All inspiration comes from motivation to do the job on my own and see what real master crafter do like Wrenn Werks restoring the 51 kabrio: https://www.thesamba.com/vw/forum/viewtopic.php?t=507704&start=220
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Jan 15, 2022 11:59 am    Post subject: Re: Original 1956 Oval convertible Reply with quote

some update after 3 hours of shaping the fender skirts, they fit perfectly like a glove !!

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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