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1976 Bus Powered by EZ36 Subaru Motor and 6 Speed Trans
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scirocco_crazy
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PostPosted: Sun Jan 02, 2022 11:57 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

skills@eurocarsplus wrote:
scirocco_crazy wrote:
do any of you know of someone selling a hightop roof? I think I would like to convert this to hightop and I don't want to make my own.


well now, you're in luck

https://www.thesamba.com/vw/classifieds/detail.php?id=2518940


Your amazing, thanks. I will reach out to the seller tomorrow.
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Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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scirocco_crazy
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PostPosted: Tue Jan 04, 2022 9:36 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

During some down time on the bus due to waiting for my parts from Australia I decided to rope in some help from a welder buddy of mine. He is coming up to my house in a couple of weeks to final weld up the entire trailer. There is a lot to burn in. My job now is to finish with the fab and tack it all up for him. So tonight I installed the passenger side latch and removed the kitchen cabinet that I am scrapping. My plan now is to build the entire cabinet on slides. Hard to describe but I'll show you all once built.

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_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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scirocco_crazy
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PostPosted: Sun Jan 09, 2022 8:21 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

I need some opinions…… I have been struggling with making sure that I have enough tongue weight to prevent sway on the trailer at highway speed. I’ve come up with a few different solutions. One of them is installing water tanks underneath for when we’re camping and I can use them as ballast. The second option is installing a second spring axle and when I’m not towing with the motorcycle I can convert the suspension over to the front spring axle. The third option is going with dual spring axles and four tires. One concern I have is it looking goofy. What do you guys think?

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_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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scirocco_crazy
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PostPosted: Wed Jan 12, 2022 11:08 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

I’m surprised nobody had an opinion about the dilemma I was having. I went with the double axle set up. Fortunately I had an extra one laying around the shop. So far it’s only tacked in, it’s within a 32nd of an inch of the rear axle though. Close enough for a trailer for sure. I will need to buy a pair of 930 hubs for the bus so I can put the bus ones in these front hubs. Now that it’s installed I am super happy with it and I believe it will help with the stability of the trailer.

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_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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soissisc
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PostPosted: Thu Jan 13, 2022 7:43 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

I love following along with your build, but I don't know "squat" about trailer design for highway speed. Looks great!
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68 Westy
92 Jetta (oh it is retired)
99 Eurovan
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72 Westy (I am going to fix it up)
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CrRusty
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PostPosted: Thu Jan 13, 2022 8:03 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Hat off to you for this build, amazing.
As for the trailer more than one axel of this type is overkill and getting heavy. The proportion of where the axel is mounted is important. You will need approx 20% of the trailer weight on the tongue or hitch ball. Always want trailer tongue to be the heavy end of the sea saw. When the trailer tongue weight is too light meaning too much weight behind the trailer wheels in the back, is when trailers become squirrely on the highway.

https://www.gmc.com/gmc-life/trucks/why-tongue-weight-is-important-for-safe-towing
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scirocco_crazy
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PostPosted: Thu Jan 13, 2022 9:54 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

These topics keep me awake at night. I travel for work and see some really crazy situations on the highway. I seem to be focused on max tongue weight for the hitch im building for the bus. when I back that number into total GVW it is getting more vague. My issue is the motorcycle placement and bike hitch on the back. Each time I did the calculation I needed to move the fulcrum forward. all that being said this is why I did the second axle. I do agree with you about the weight though, including tires/axle/ and plates I am adding almost 150 lbs to the trailer. I think I will still add the water tank up front that way if I need more tongue weight I can fill r up. Who knows with the rooftop tent, 4 bikes, 73' Honda, and all the gear what the total will be. I am shooting for 2k total. Per VW, I should be good up to 2500lbs since it will have brakes also. The more I get mocked up the more my welder buddy can final burn in, so with that being said I will keep on cutting.

CrRusty wrote:
Hat off to you for this build, amazing.
As for the trailer more than one axel of this type is overkill and getting heavy. The proportion of where the axel is mounted is important. You will need approx 20% of the trailer weight on the tongue or hitch ball. Always want trailer tongue to be the heavy end of the sea saw. When the trailer tongue weight is too light meaning too much weight behind the trailer wheels in the back, is when trailers become squirrely on the highway.

https://www.gmc.com/gmc-life/trucks/why-tongue-weight-is-important-for-safe-towing

_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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Balidas
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PostPosted: Sun Jan 16, 2022 2:22 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Quote:

I also narrowed down my transmission today to the 6 speed unit from the Subaru Outback.

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How will you deal with the cable shift with this transaxle?
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scirocco_crazy
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PostPosted: Sun Jan 16, 2022 11:22 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

I shifted gears earlier (no pun intended) in the build from the manual transmission in the outback to an automatic transmission from the Forrester. As far as a shift cables concerned pro-werks.com has push pull cables that will adapt directly in to take any cable and extend it up to 25 feet long. I’ll see if I can post some pictures of what I’m talking about


Balidas wrote:
Quote:

I also narrowed down my transmission today to the 6 speed unit from the Subaru Outback.

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How will you deal with the cable shift with this transaxle?

_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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scirocco_crazy
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PostPosted: Sun Jan 16, 2022 11:42 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Here is an example of the cable I will use. They sell them in 6” increments so I won’t order it till both the shifter and trans are installed. They are designed to accept many different end on them.

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_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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Balidas
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PostPosted: Mon Jan 17, 2022 6:02 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

scirocco_crazy wrote:
Here is an example of the cable I will use. They sell them in 6” increments so I won’t order it till both the shifter and trans are installed. They are designed to accept many different end on them.

Image may have been reduced in size. Click image to view fullscreen.


Ok. I was looking for a 6 speed to put in my Bay until a fellow at Subie Works told me I couldn't on account 6 speeds are cable shift. As of yet I haven't found any way to convert cable shift to direct shift so I'll end up going to a 5 speed.
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scirocco_crazy
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PostPosted: Mon Jan 17, 2022 8:54 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

[quote="Balidas"]
scirocco_crazy wrote:
Here is an example of the cable I will use. They sell them in 6” increments so I won’t order it till both the shifter and trans are installed. They are designed to accept many different end on them.


Ok. I was looking for a 6 speed to put in my Bay until a fellow at Subie Works told me I couldn't on account 6 speeds are cable shift. As of yet I haven't found any way to convert cable shift to direct shift so I'll end up going to a 5 speed.


These cables are very similar to the factory ones, the only downside is the longer the cable the softer the shift feel, its a small difference but something to think about. People building super high end race cars have used these for a very long time with great success in racing. I've seen them mounted to G50 Trans reverse mounted coupled up to big v8's. Check out Superformance GT40 custom cars. As far as converting the shifter you might consider getting a shifter assembly out of a wrecked WRX and fabricating a raised shifter base then running your cables. I believe race-taxi did something similar with his twin turbo'd Type 1.
_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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Balidas
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PostPosted: Mon Jan 17, 2022 9:49 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

scirocco_crazy wrote:


As far as converting the shifter you might consider getting a shifter assembly out of a wrecked WRX and fabricating a raised shifter base then running your cables. I believe race-taxi did something similar with his twin turbo'd Type 1.


I've looked at that end of it also & didn't find anything but I'll look into this. How cool would that be! Thank you for the heads up.
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soissisc
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PostPosted: Tue Jan 18, 2022 10:02 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Porsche boxster has the cable shift running to the back. The cables are short but you can modify.
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68 Westy
92 Jetta (oh it is retired)
99 Eurovan
05 NBC
06 Audi A3
72 Westy (I am going to fix it up)
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PostPosted: Tue Jan 18, 2022 10:29 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Your two axle trailer is overkill but will be much less sensitive to tongue weight than a single axle, so for your planned varied use it’s a great solution

Having extra rubber on the road is always good. You could lose a tire and not even notice it.

My heavy use trailers run at 80-90% capacity get new rubber every 5 years

My light duty stuff 10 years.

I donate the old ones as spares to the local sailing club
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scirocco_crazy
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PostPosted: Wed Jan 19, 2022 11:03 am    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

soooo, I am trying to purchase and ship in this adventure high top roof. Do you all think there is a market for me sending this roof to have a mold made and retail off bay window high top kits? Nobody is making them and with the Vanlife movement in full swing...... do you think I could get enough sales to offset the mold making cost?
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Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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scirocco_crazy
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PostPosted: Wed Jan 19, 2022 1:33 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

scirocco_crazy wrote:
soooo, I am trying to purchase and ship in this adventure high top roof. Do you all think there is a market for me sending this roof to have a mold made and retail off bay window high top kits? Nobody is making them and with the Vanlife movement in full swing...... do you think I could get enough sales to offset the mold making cost?


Better yet, make a mold then cast my own CARBON FIBER one!!! Oh yeah, that's the ticket!!
_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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Balidas
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PostPosted: Wed Jan 19, 2022 3:47 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

scirocco_crazy wrote:
scirocco_crazy wrote:
soooo, I am trying to purchase and ship in this adventure high top roof. Do you all think there is a market for me sending this roof to have a mold made and retail off bay window high top kits? Nobody is making them and with the Vanlife movement in full swing...... do you think I could get enough sales to offset the mold making cost?


Better yet, make a mold then cast my own CARBON FIBER one!!! Oh yeah, that's the ticket!!


I'd go carbon fiber. I've often thought about a carbon fiber roof for my bay.
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scirocco_crazy
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PostPosted: Thu Jan 20, 2022 8:47 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Tonight after much welding on the trailer I took a short break to fab up these support jacks. They fit perfectly in the jack holes. They aren’t meant for raising the bus but just keeping it from swaying.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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scirocco_crazy
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PostPosted: Thu Jan 20, 2022 8:50 pm    Post subject: Re: AWD 1976 Westy with 3.6 Subaru Motor and Driveline Reply with quote

Balidas wrote:
scirocco_crazy wrote:
scirocco_crazy wrote:
soooo, I am trying to purchase and ship in this adventure high top roof. Do you all think there is a market for me sending this roof to have a mold made and retail off bay window high top kits? Nobody is making them and with the Vanlife movement in full swing...... do you think I could get enough sales to offset the mold making cost?


Better yet, make a mold then cast my own CARBON FIBER one!!! Oh yeah, that's the ticket!!


I'd go carbon fiber. I've often thought about a carbon fiber roof for my bay.


Looks like a no go on the high top roof. We couldn’t agree on a price. So if any of you see any others pop up for sale please let me know.
_________________
Current Build 1976 VW Bus Subaru with EZ36 https://www.thesamba.com/vw/forum/viewtopic.php?p=9443081#9443081
Second Current Build 1979 Porsche 911SC
https://www.thesamba.com/vw/forum/viewtopic.php?p=10117349#10117349
Previous Builds 78 Westy with matching trailer
http://www.thesamba.com/vw/forum/viewtopic.php?t=589790&highlight=westy
78 Bay with Acura 3.2 Type S engine
http://www.thesamba.com/vw/forum/viewtopic.php?t=516038&postdays=0&postorder=asc&start=0
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