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Steve&Jess Samba Member
Joined: November 26, 2020 Posts: 29 Location: Wellington
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Posted: Wed Jan 26, 2022 2:13 pm Post subject: Converting front Drums to disc |
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We're getting to that point in my wife's beetle build that it's time to tackle the front suspension. The beetle is going to be her daily driver so I'm looking to replace the front drums with disc's.
I already have all new brake lines, hard and soft for the car. A new standard master cylinder (I see a larger bore cylinder is recommended when converting all 4 to disc but we're just planning on doing the front. So its OEM size)
We also have all new bearings to be installed at the same time.
The body is off the chassis and our MasterSeries chassis primer/paint kit gets here this Friday. Looking to order the conversion now so once the paint is dry we can start reassembly.
The 3 conversion kits I've found are....
(includes bearings as well even though we have them from WW)
https://toplineparts3.com/product/disc-brake-conversion-ball-joint-front-87-0991/
https://socalautoparts.com/product/no-hassle-front...-spindles/
https://www.cbperformance.com/product-p/4287.htm
Does anyone have any experience with any of these kits? I see the topline also comes with longer brake hoses but the other two kits come with spindles. Is there any disadvantage to the adaptor bracket that topline sells? Or maybe recommend another one? I was going to buy new drums since I already have the shoes for the front as well as brake cylinders and rebuild kits but the drums up front are rusted and actually chipped around the edges. Was thinking if there was a time to upgrade this would be it and just eat the cost of the front brake hardware that I've already purchased. Thank you all in advance!
Last edited by Steve&Jess on Fri Jan 28, 2022 11:09 am; edited 1 time in total |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76939 Location: Sneaking up behind you
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Posted: Wed Jan 26, 2022 2:21 pm Post subject: Re: Converting front Drums to disc |
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Rear disc are a waste, the stock drums are fine so save your money for a upgrade that matters.
Front disc are great, most "kits" are crap. They put the cheapest parts together so they can have a low price. Brakes are not something to skimp on.
For a ball joint front end, get a set of OE Ghia front spindles, they're a direct swap. You'll need to find backing plates. Get Brembo or Zimmerman rotors and good quality bearings. For calipers the Varga made in Brazil are good.
https://www.thesamba.com/vw/classifieds/search.php...ia+spindle _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare |
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beanlover Samba Member
Joined: December 18, 2018 Posts: 370 Location: PA
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Posted: Wed Jan 26, 2022 3:02 pm Post subject: Re: Converting front Drums to disc |
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Steve&Jess wrote: |
The body is off the chassis and our MasterSeries chassis kit gets here this Friday. |
Pray tell what is this kit you speak of? I have Master Series bookmarked for when my body-off part starts...but I didn't see a "kit" anywhere (it's been a while).
Sorry to thread-jack...I know this isn't about brakes lol.
I agree with Glenn...rear discs are mostly a waste of time and money...fronts are where it's at for sure with that.
I had someone tell me (on a Facebook VW group) that rear discs were even more important than front because our engines are in the back. I didn't want to go into the physics of momentum and bringing that to a stop (mostly because I don't know the specific math, etc. but it just makes sense to me) and they were using words I didn't like referring to my knowledge of such things so I chose to let them stay in their misinformed world. Such is life!
Good luck! I am looking forward to this conversion eventually. |
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Steve&Jess Samba Member
Joined: November 26, 2020 Posts: 29 Location: Wellington
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Posted: Wed Jan 26, 2022 3:59 pm Post subject: Re: Converting front Drums to disc |
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Glenn wrote: |
Rear disc are a waste, the stock drums are fine so save your money for a upgrade that matters.
Front disc are great, most "kits" are crap. They put the cheapest parts together so they can have a low price. Brakes are not something to skimp on.
For a ball joint front end, get a set of OE Ghia front spindles, they're a direct swap. You'll need to find backing plates. Get Brembo or Zimmerman rotors and good quality bearings. For calipers the Varga made in Brazil are good.
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Thank you Glenn, I’ll have to look into that as well and add up the cost.I wasn’t planning on converting the rear, only the front… sorry if it read that way. |
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Steve&Jess Samba Member
Joined: November 26, 2020 Posts: 29 Location: Wellington
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Posted: Wed Jan 26, 2022 4:06 pm Post subject: Re: Converting front Drums to disc |
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beanlover wrote: |
Steve&Jess wrote: |
The body is off the chassis and our MasterSeries chassis kit gets here this Friday. |
Pray tell what is this kit you speak of? I have Master Series bookmarked for when my body-off part starts...but I didn't see a "kit" anywhere (it's been a while).
Sorry to thread-jack...I know this isn't about brakes lol.
I agree with Glenn...rear discs are mostly a waste of time and money...fronts are where it's at for sure with that.
I had someone tell me (on a Facebook VW group) that rear discs were even more important than front because our engines are in the back. I didn't want to go into the physics of momentum and bringing that to a stop (mostly because I don't know the specific math, etc. but it just makes sense to me) and they were using words I didn't like referring to my knowledge of such things so I chose to let them stay in their misinformed world. Such is life!
Good luck! I am looking forward to this conversion eventually. |
I hope I referred to the right thing. I’m talking about the Master Series primer and top coat for the chassis. I read about it on here and ordered their chassis kit…this one here
https://shop.masterseriesct.com/product.sc?productId=12&categoryId=1
And I agree, I was only planning on doing the front conversion. Even my trucks that I’ve had that were late 90’s and early 2000’s had drums in the rear. |
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Tim Donahoe Samba Member
Joined: December 08, 2012 Posts: 11740 Location: Redding, CA
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Posted: Wed Jan 26, 2022 4:59 pm Post subject: Re: Converting front Drums to disc |
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Topline is more expensive, but you get a lot more.
I bought an Empi conversion in 2012 (maybe 2013), and it has served me well. But I had to use my own bearings and races, which meant I had to buy a Harbor Freight bearing installer kit, and the hard lines had to be bent (so I had to buy a brake-line bender). Topline also supplies you with stainless steel braided lines (easy-peasy).
The Topline kit, on the other hand, gives you all that you need, and they have always given me high quality front end items for my Super Beetle.
If I had it to do over, I’d go with Topline.
Tim _________________ Let's do the Time Warp again!
Richard O'Brien
Last edited by Tim Donahoe on Wed Jan 26, 2022 11:39 pm; edited 1 time in total |
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Cusser Samba Member
Joined: October 02, 2006 Posts: 31379 Location: Hot Arizona
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Posted: Wed Jan 26, 2022 6:16 pm Post subject: Re: Converting front Drums to disc |
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I've already made my own decision for my 1971 Super Convertible: if I need new front drums, I will go with everything from TopLine to convert the fronts to disc.
I have zero plans to convert the front of my 1970 standard Beetle to disc. _________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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Lingwendil Samba Member
Joined: February 25, 2009 Posts: 3988 Location: Antioch, California, a block from the hood
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Posted: Wed Jan 26, 2022 6:26 pm Post subject: Re: Converting front Drums to disc |
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Tim Donahoe wrote: |
Topline is more expensive, but you get a lot more.
I bought an Empi conversion in 2012 (maybe 2013), and it has saved me well. But I had to use my own bearings and races, which meant I had to buy a Harbor Freight bearing installer kit), and the hard lines had to be bent (so I had to buy a brake-line bender). Topline also supplies you with stainless steel braided lines (easy-peasy).
The Topline kit, on the other hand, gives you all that you need, and they have always given me high quality front end items for my Super Beetle.
If I had it to do over, I’d go with Topline.
Tim |
Absolutely go for Topline, great quality, and better overall than the kits from the bigger vendors for sure. _________________ 73 super beetle thread http://www.thesamba.com/vw/forum/viewtopic.php?t=649622 Back on the Road!
Modify your Kadrons for SVDA http://www.thesamba.com/vw/forum/viewtopic.php?p=8115884#8115884
Cast iron VJU4BR8 SVDA reference thread- https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0
Need replacement filters for original Kadron aircleaners? WIX #42087 is a perfect fit, as is Napa Gold #2087! |
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Mikedrevguy Samba Member
Joined: October 15, 2008 Posts: 2240 Location: Medford, OR
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Posted: Wed Jan 26, 2022 6:55 pm Post subject: Re: Converting front Drums to disc |
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When I priced it out: TopLine kit vs others, dollars to donuts the TopLine was competitively priced and complete. _________________ 74 1303 (RevBug): plan for German Look
76 914 with 2260
79 VW Iltis
69 Bwajaja
"The wise speak because they have something to say; while the foolish speak because they have to say something." Plato
Illigitimi non-Carborundum!! |
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passionre Samba Member
Joined: November 28, 2021 Posts: 59 Location: Oklahoma
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Posted: Wed Jan 26, 2022 9:17 pm Post subject: Re: Converting front Drums to disc |
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I went with the AC kit from Socal on my 73 super. Kit was first rate, price was good.....totally content with my choice. |
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VW_Jimbo Samba Member
Joined: May 22, 2016 Posts: 9966 Location: Huntington Beach, CA
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Posted: Wed Jan 26, 2022 10:11 pm Post subject: Re: Converting front Drums to disc |
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I have always installed the Empi disc brake conversion kit, which also includes a new spindle. I have no complaints. They are copies of the original set up foundonBugs and Gaia’s. Yes, you will need to buy better bearings than they provide, but that like 25 bucks. I also detest stainless steel hoses with a passion, so yes, I always purchase new rubber hoses, that I can see.
Great value and great kits. The last one I purchased was off of Amazon. Pier side Parts, down the street was $40 bucks more and I would need to visit their store. So, delivered for that price was a no brained! _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
TDCTDI wrote: |
Basically, a whole bunch of fuckery to achieve a look. |
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo! |
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beanlover Samba Member
Joined: December 18, 2018 Posts: 370 Location: PA
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Weezle Samba Member
Joined: February 07, 2014 Posts: 685 Location: ORLANDO
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Posted: Thu Jan 27, 2022 6:59 am Post subject: Re: Converting front Drums to disc |
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agree with keeping drums in rear. I regret putting the discs on the back. its just for show. there is no emergency brake. it just has a barely useful "parking brake" that relies on hydraulic pressure. if pop a rubber brake line and lose pressure your ebrake handle is useless. If I were doing it over again I'd put type three rear drums on and call it a day. you can probably lock those up with the handbrake. I have seen some extremely expensive rear brake kits with a physical parking brake but I mean several thousand. _________________ I got a fever, and the only prescription is more beetles!
http://www.thesamba.com/vw/forum/viewtopic.php?t=604918&postdays=0&postorder=asc&start=0
https://www.thesamba.com/vw/forum/viewtopic.php?t=759868&highlight= |
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sb001 Samba Member
Joined: May 19, 2011 Posts: 10406 Location: NW Arkansas
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Posted: Thu Jan 27, 2022 7:36 am Post subject: Re: Converting front Drums to disc |
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This is the kit I bought but for way less here:
https://www.amazon.com/22-2983-0-Joint-Style-Bolt-...8f8d7838fb
The good: Cheap, VERY easy to install, and seem to stop the car fine
The bad: Squeal like crazy for quite a while after broken in, rotors surface rust immediately. I've had mine for 2 years, and they look like they've been on there since 1978.
The VERY bad: quality control. Here is the situation I had with one of the caliper casting (issue starts about 1/3 way down page 4):
https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=60
I was able to return the bad caliper and get a replacement.
No real issues with their performance aside from the occasional squeal still. But, if I had it to do over again, I'd probably bite the bullet and go with the Topline kit, or try to find Ghia disc brake parts. _________________ I'm the humblest guy on this board.
1969 autostick sedan, family owned since new
1600 SP engine
Solex 30 PICT 3 carburetor
Bosch 113905205AE autostick distributor |
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johneliot Samba Member
Joined: August 29, 2005 Posts: 2189 Location: Chico, CA
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Posted: Thu Jan 27, 2022 8:36 am Post subject: Re: Converting front Drums to disc |
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I like that fourth bullet. "Empi Quality" _________________ John
There is no distinctly American criminal class - except Congress.
Mark Twain
69 bug - "The Grey Ghost" |
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Lingwendil Samba Member
Joined: February 25, 2009 Posts: 3988 Location: Antioch, California, a block from the hood
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viiking Samba Member
Joined: May 10, 2013 Posts: 2668 Location: Sydney Australia
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Posted: Thu Jan 27, 2022 9:13 pm Post subject: Re: Converting front Drums to disc |
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It always amazes me why US models never came with discs as standard but the rest of the world apparently did. Here's my original restored 1968 discs. Designed for the bug, so why need to substitute anything else?
Also you understand that going to a larger bore MC will require more brake pressure on the pedal than the standard 19mm MC? Maybe not significantly, but then these are unassisted brakes.
_________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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61 BUS Samba Member
Joined: January 05, 2005 Posts: 692 Location: Tucson, Arizona
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Posted: Fri Jan 28, 2022 8:55 am Post subject: Re: Converting front Drums to disc |
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On my 76, I converted the front brakes to 73/74 Ghia discs (new calipers and pads, of course) and left the rear drums. They bolted right on, and the difference is very noticeable. _________________ 61 Bus, 71 Bus, 76 Beetle, 2013 Fiat 500 Abarth, 47 Plymouth Business Coupe, 58 BMW Isetta 300 |
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ghianowbug Samba Member
Joined: January 02, 2016 Posts: 126 Location: Oakville, Ontario , Canada
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Posted: Sat Jan 29, 2022 12:12 am Post subject: Re: Converting front Drums to disc |
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We put a kit together using wilwood 4 piston calipers caliper adapters by vdubengineering and brembo stock discs you are looking at around 450 for the kit but the adapter that vdubengineering makes fits dead on the first time and is a nice piece of machined steel rather than stampings or cast adapter. Works great my brother has it on his ghia and I hsve it on a68 euro sedan . The adapters only work with drum spindles so you will need drum spindles which you have. Good kit that you put together with the best parts and modern calipers and pads. Bot my calipers through summit racing . |
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Steve&Jess Samba Member
Joined: November 26, 2020 Posts: 29 Location: Wellington
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Posted: Sat Jan 29, 2022 9:07 am Post subject: Re: Converting front Drums to disc |
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ghianowbug wrote: |
We put a kit together using wilwood 4 piston calipers caliper adapters by vdubengineering and brembo stock discs you are looking at around 450 for the kit but the adapter that vdubengineering makes fits dead on the first time and is a nice piece of machined steel rather than stampings or cast adapter. Works great my brother has it on his ghia and I hsve it on a68 euro sedan . The adapters only work with drum spindles so you will need drum spindles which you have. Good kit that you put together with the best parts and modern calipers and pads. Bot my calipers through summit racing . |
Thank you! Do you happen to have the part numbers for the calipers and discs? Also do you know if your calipers have the dust seals? I remember reading somewhere that the wilwood calipers didn't have the appreciate dust seals for daily driving. |
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