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Converting front Drums to disc
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Steve&Jess
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PostPosted: Wed Jan 26, 2022 2:13 pm    Post subject: Converting front Drums to disc Reply with quote

We're getting to that point in my wife's beetle build that it's time to tackle the front suspension. The beetle is going to be her daily driver so I'm looking to replace the front drums with disc's.
I already have all new brake lines, hard and soft for the car. A new standard master cylinder (I see a larger bore cylinder is recommended when converting all 4 to disc but we're just planning on doing the front. So its OEM size)
We also have all new bearings to be installed at the same time.

The body is off the chassis and our MasterSeries chassis primer/paint kit gets here this Friday. Looking to order the conversion now so once the paint is dry we can start reassembly.

The 3 conversion kits I've found are....

(includes bearings as well even though we have them from WW)
https://toplineparts3.com/product/disc-brake-conversion-ball-joint-front-87-0991/

https://socalautoparts.com/product/no-hassle-front...-spindles/


https://www.cbperformance.com/product-p/4287.htm






Does anyone have any experience with any of these kits? I see the topline also comes with longer brake hoses but the other two kits come with spindles. Is there any disadvantage to the adaptor bracket that topline sells? Or maybe recommend another one? I was going to buy new drums since I already have the shoes for the front as well as brake cylinders and rebuild kits but the drums up front are rusted and actually chipped around the edges. Was thinking if there was a time to upgrade this would be it and just eat the cost of the front brake hardware that I've already purchased. Thank you all in advance!


Last edited by Steve&Jess on Fri Jan 28, 2022 11:09 am; edited 1 time in total
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Glenn Premium Member
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PostPosted: Wed Jan 26, 2022 2:21 pm    Post subject: Re: Converting front Drums to disc Reply with quote

Rear disc are a waste, the stock drums are fine so save your money for a upgrade that matters.

Front disc are great, most "kits" are crap. They put the cheapest parts together so they can have a low price. Brakes are not something to skimp on.


For a ball joint front end, get a set of OE Ghia front spindles, they're a direct swap. You'll need to find backing plates. Get Brembo or Zimmerman rotors and good quality bearings. For calipers the Varga made in Brazil are good.

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https://www.thesamba.com/vw/classifieds/search.php...ia+spindle
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beanlover
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PostPosted: Wed Jan 26, 2022 3:02 pm    Post subject: Re: Converting front Drums to disc Reply with quote

Steve&Jess wrote:
The body is off the chassis and our MasterSeries chassis kit gets here this Friday.


Pray tell what is this kit you speak of? I have Master Series bookmarked for when my body-off part starts...but I didn't see a "kit" anywhere (it's been a while).

Sorry to thread-jack...I know this isn't about brakes lol.

I agree with Glenn...rear discs are mostly a waste of time and money...fronts are where it's at for sure with that.

I had someone tell me (on a Facebook VW group) that rear discs were even more important than front because our engines are in the back. I didn't want to go into the physics of momentum and bringing that to a stop (mostly because I don't know the specific math, etc. but it just makes sense to me) and they were using words I didn't like referring to my knowledge of such things so I chose to let them stay in their misinformed world. Such is life!

Good luck! I am looking forward to this conversion eventually.
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Steve&Jess
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PostPosted: Wed Jan 26, 2022 3:59 pm    Post subject: Re: Converting front Drums to disc Reply with quote

Glenn wrote:
Rear disc are a waste, the stock drums are fine so save your money for a upgrade that matters.

Front disc are great, most "kits" are crap. They put the cheapest parts together so they can have a low price. Brakes are not something to skimp on.


For a ball joint front end, get a set of OE Ghia front spindles, they're a direct swap. You'll need to find backing plates. Get Brembo or Zimmerman rotors and good quality bearings. For calipers the Varga made in Brazil are good.


Thank you Glenn, I’ll have to look into that as well and add up the cost.I wasn’t planning on converting the rear, only the front… sorry if it read that way.
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Steve&Jess
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PostPosted: Wed Jan 26, 2022 4:06 pm    Post subject: Re: Converting front Drums to disc Reply with quote

beanlover wrote:
Steve&Jess wrote:
The body is off the chassis and our MasterSeries chassis kit gets here this Friday.


Pray tell what is this kit you speak of? I have Master Series bookmarked for when my body-off part starts...but I didn't see a "kit" anywhere (it's been a while).

Sorry to thread-jack...I know this isn't about brakes lol.

I agree with Glenn...rear discs are mostly a waste of time and money...fronts are where it's at for sure with that.

I had someone tell me (on a Facebook VW group) that rear discs were even more important than front because our engines are in the back. I didn't want to go into the physics of momentum and bringing that to a stop (mostly because I don't know the specific math, etc. but it just makes sense to me) and they were using words I didn't like referring to my knowledge of such things so I chose to let them stay in their misinformed world. Such is life!

Good luck! I am looking forward to this conversion eventually.



I hope I referred to the right thing. I’m talking about the Master Series primer and top coat for the chassis. I read about it on here and ordered their chassis kit…this one here

https://shop.masterseriesct.com/product.sc?productId=12&categoryId=1

And I agree, I was only planning on doing the front conversion. Even my trucks that I’ve had that were late 90’s and early 2000’s had drums in the rear.
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Tim Donahoe
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PostPosted: Wed Jan 26, 2022 4:59 pm    Post subject: Re: Converting front Drums to disc Reply with quote

Topline is more expensive, but you get a lot more.

I bought an Empi conversion in 2012 (maybe 2013), and it has served me well. But I had to use my own bearings and races, which meant I had to buy a Harbor Freight bearing installer kit, and the hard lines had to be bent (so I had to buy a brake-line bender). Topline also supplies you with stainless steel braided lines (easy-peasy).

The Topline kit, on the other hand, gives you all that you need, and they have always given me high quality front end items for my Super Beetle.

If I had it to do over, I’d go with Topline.

Tim
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Last edited by Tim Donahoe on Wed Jan 26, 2022 11:39 pm; edited 1 time in total
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Cusser
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PostPosted: Wed Jan 26, 2022 6:16 pm    Post subject: Re: Converting front Drums to disc Reply with quote

I've already made my own decision for my 1971 Super Convertible: if I need new front drums, I will go with everything from TopLine to convert the fronts to disc.

I have zero plans to convert the front of my 1970 standard Beetle to disc.
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PostPosted: Wed Jan 26, 2022 6:26 pm    Post subject: Re: Converting front Drums to disc Reply with quote

Tim Donahoe wrote:
Topline is more expensive, but you get a lot more.

I bought an Empi conversion in 2012 (maybe 2013), and it has saved me well. But I had to use my own bearings and races, which meant I had to buy a Harbor Freight bearing installer kit), and the hard lines had to be bent (so I had to buy a brake-line bender). Topline also supplies you with stainless steel braided lines (easy-peasy).

The Topline kit, on the other hand, gives you all that you need, and they have always given me high quality front end items for my Super Beetle.

If I had it to do over, I’d go with Topline.

Tim


Absolutely go for Topline, great quality, and better overall than the kits from the bigger vendors for sure.
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PostPosted: Wed Jan 26, 2022 6:55 pm    Post subject: Re: Converting front Drums to disc Reply with quote

When I priced it out: TopLine kit vs others, dollars to donuts the TopLine was competitively priced and complete.
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passionre
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PostPosted: Wed Jan 26, 2022 9:17 pm    Post subject: Re: Converting front Drums to disc Reply with quote

I went with the AC kit from Socal on my 73 super. Kit was first rate, price was good.....totally content with my choice.
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PostPosted: Wed Jan 26, 2022 10:11 pm    Post subject: Re: Converting front Drums to disc Reply with quote

I have always installed the Empi disc brake conversion kit, which also includes a new spindle. I have no complaints. They are copies of the original set up foundonBugs and Gaia’s. Yes, you will need to buy better bearings than they provide, but that like 25 bucks. I also detest stainless steel hoses with a passion, so yes, I always purchase new rubber hoses, that I can see.

Great value and great kits. The last one I purchased was off of Amazon. Pier side Parts, down the street was $40 bucks more and I would need to visit their store. So, delivered for that price was a no brained!
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PostPosted: Thu Jan 27, 2022 5:48 am    Post subject: Re: Converting front Drums to disc Reply with quote

Steve&Jess wrote:
I hope I referred to the right thing. I’m talking about the Master Series primer and top coat for the chassis. I read about it on here and ordered their chassis kit…this one here

https://shop.masterseriesct.com/product.sc?productId=12&categoryId=1

And I agree, I was only planning on doing the front conversion. Even my trucks that I’ve had that were late 90’s and early 2000’s had drums in the rear.


Thanks for the link! That wasn't on their site when I was looking before.

Back to brakes: I have progressed from getting the cheapest parts I can find to getting the ones that won't cause me issues (usually the more expensive ones) so when I do this conversion I'm going to go with Topline...just wrestling between this:

https://toplineparts3.com/product/disc-brake-conversion-trw-based-front-all-super-87-0988/

and this:

https://toplineparts3.com/product/wilwood-based-front-disc-kit-solid-rotors-87-0970/

I would probably go with the cheaper of the two as it is "solid enough" for my goals while not being Chinese.
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PostPosted: Thu Jan 27, 2022 6:59 am    Post subject: Re: Converting front Drums to disc Reply with quote

agree with keeping drums in rear. I regret putting the discs on the back. its just for show. there is no emergency brake. it just has a barely useful "parking brake" that relies on hydraulic pressure. if pop a rubber brake line and lose pressure your ebrake handle is useless. If I were doing it over again I'd put type three rear drums on and call it a day. you can probably lock those up with the handbrake. I have seen some extremely expensive rear brake kits with a physical parking brake but I mean several thousand.
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PostPosted: Thu Jan 27, 2022 7:36 am    Post subject: Re: Converting front Drums to disc Reply with quote

Steve&Jess wrote:


https://www.jbugs.com/product/22-2983.html



This is the kit I bought but for way less here:

https://www.amazon.com/22-2983-0-Joint-Style-Bolt-...8f8d7838fb

The good: Cheap, VERY easy to install, and seem to stop the car fine
The bad: Squeal like crazy for quite a while after broken in, rotors surface rust immediately. I've had mine for 2 years, and they look like they've been on there since 1978.

The VERY bad: quality control. Here is the situation I had with one of the caliper casting (issue starts about 1/3 way down page 4):

https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=60

I was able to return the bad caliper and get a replacement.
No real issues with their performance aside from the occasional squeal still. But, if I had it to do over again, I'd probably bite the bullet and go with the Topline kit, or try to find Ghia disc brake parts.
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PostPosted: Thu Jan 27, 2022 8:36 am    Post subject: Re: Converting front Drums to disc Reply with quote

I like that fourth bullet. "Empi Quality"
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PostPosted: Thu Jan 27, 2022 9:57 am    Post subject: Re: Converting front Drums to disc Reply with quote

passionre wrote:
I went with the AC kit from Socal on my 73 super. Kit was first rate, price was good.....totally content with my choice.


Same.Topline was out of stock at the time. I think I had to pick up a couple hoses or lines to complete it but it was a well fitting kit with no issues or surprises.
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PostPosted: Thu Jan 27, 2022 9:13 pm    Post subject: Re: Converting front Drums to disc Reply with quote

It always amazes me why US models never came with discs as standard but the rest of the world apparently did. Here's my original restored 1968 discs. Designed for the bug, so why need to substitute anything else?

Also you understand that going to a larger bore MC will require more brake pressure on the pedal than the standard 19mm MC? Maybe not significantly, but then these are unassisted brakes.

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61 BUS Premium Member
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PostPosted: Fri Jan 28, 2022 8:55 am    Post subject: Re: Converting front Drums to disc Reply with quote

On my 76, I converted the front brakes to 73/74 Ghia discs (new calipers and pads, of course) and left the rear drums. They bolted right on, and the difference is very noticeable.
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PostPosted: Sat Jan 29, 2022 12:12 am    Post subject: Re: Converting front Drums to disc Reply with quote

We put a kit together using wilwood 4 piston calipers caliper adapters by vdubengineering and brembo stock discs you are looking at around 450 for the kit but the adapter that vdubengineering makes fits dead on the first time and is a nice piece of machined steel rather than stampings or cast adapter. Works great my brother has it on his ghia and I hsve it on a68 euro sedan . The adapters only work with drum spindles so you will need drum spindles which you have. Good kit that you put together with the best parts and modern calipers and pads. Bot my calipers through summit racing .
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Steve&Jess
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PostPosted: Sat Jan 29, 2022 9:07 am    Post subject: Re: Converting front Drums to disc Reply with quote

ghianowbug wrote:
We put a kit together using wilwood 4 piston calipers caliper adapters by vdubengineering and brembo stock discs you are looking at around 450 for the kit but the adapter that vdubengineering makes fits dead on the first time and is a nice piece of machined steel rather than stampings or cast adapter. Works great my brother has it on his ghia and I hsve it on a68 euro sedan . The adapters only work with drum spindles so you will need drum spindles which you have. Good kit that you put together with the best parts and modern calipers and pads. Bot my calipers through summit racing .


Thank you! Do you happen to have the part numbers for the calipers and discs? Also do you know if your calipers have the dust seals? I remember reading somewhere that the wilwood calipers didn't have the appreciate dust seals for daily driving.
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