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Slow idle at start 1979 FI
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DJPJMJ
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PostPosted: Mon Jun 27, 2022 6:07 am    Post subject: Slow idle at start 1979 FI Reply with quote

Been trying to figure this out for 2 weeks, need some new ideas.
I've had this car for about 8 months, always started beautifully, 1 slight turn of the key, good idle. Now when I start it in the morning, it takes a second more to catch, and the idle is about 650-700rpm at first. If you leave it idling it will slowly creep up (15 min) to 875rpm. If you start driving right away with the low idle, it will bog down a bit until fully warm.
When it's fully warm it seems Ok as far as driving. If you start it again thru the day, same low idle until it picks up..
So far, I have:
Checked timing, it's at 5ATDC like it should be.
Dwell @ 47.
Tried starting with the air filter off, same.
Fuel pressure is good.
Spark plugs all look good, greyish white.
Checked valves, good @ .006.
Aux air valve test good, although it's in the 80's here so shouldn't matter.
Decel thing seems ok.
Can't find any vacuum leaks with carb spray method.
I have an extra ECU, switched it out, same. Everything ohms out ok at the ECU connector.
Everything looks to be in good shape, but doesn't run right.
Looking for ideas on what to test next. Could this be a condenser or coil problem, fuel filter, fuel injectors?
No smoke or anyting like that out the exhaust. Thanks in advance.
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PostPosted: Mon Jun 27, 2022 8:04 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

What is battery voltage before you crank it with the key off?

What is the voltage while cranking?

What do the plugs look like?

What do the points look like?

What does the oil smell like?

Did you check the high tension ends for corrosion?

Voltage to coil is? At cranking?

Fuel filter is new, old or?

Last fill up was?

Just off the top! That is what I would check!
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DJPJMJ
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PostPosted: Mon Jun 27, 2022 8:50 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

battery is pretty fresh but I will check that.
Points are good, oil change recently and does not smell like gas, plugs are good, wire are in good shape. In fact,everything looks to be in good shape and well maintained.
Forgot to mention I also changed the temp II sensor, no change.
I'm stumped but I'll keep poking at it, cleaning connectors etc.
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busdaddy
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PostPosted: Mon Jun 27, 2022 10:46 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

A big pat on the back for the in depth description of the issue, and what you've done so far, well done! Cool

I'm wondering if you have a vacuum leak that closes up when it gets to operating temp?, much of what you describe sounds like it's lean.

If you push on the flap in the AFM through the rectangular hole under the air filter element when idling cold does the idle improve? Push too much and it'll get worse, but a little bit will fool it into richening the mixture a small amount.

Report back with your findings.
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DJPJMJ
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PostPosted: Mon Jun 27, 2022 4:51 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

Thanks, I did try to do my homework first!
Got home after work and pushed slightly on the flap while it was idling in the 600's.
The idle increased to a high 800's. Like you said, push too much and its worse.
I guess this indicate a lean mixture?
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busdaddy
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PostPosted: Mon Jun 27, 2022 5:22 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

DJPJMJ wrote:
I guess this indicate a lean mixture?

It seems that way, now let's figure out why.

You already said fuel pressure was "good", how "good"?, did you do the full test with a hand vacuum pump on the regulator?, and also see what the ump makes when you pinch the return line?
I don't see fuel filter on your list, I also wonder about a flow test in case there's a bit of crud partly blocking a tank outlet.
You mentioned a new TS2, as well as some Ohm meter work at the ECU plug, so we can likely skip by that for now.....

If all that checks out it's time to get smokey, here's how: https://www.thesamba.com/vw/forum/viewtopic.php?t=620083&highlight=smoke+tester
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PostPosted: Mon Jun 27, 2022 5:44 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

DJPJMJ wrote:
battery is pretty fresh but I will check that.
Points are good, oil change recently and does not smell like gas, plugs are good, wire are in good shape. In fact,everything looks to be in good shape and well maintained.
Forgot to mention I also changed the temp II sensor, no change.
I'm stumped but I'll keep poking at it, cleaning connectors etc.


What was wrong with the old one? Have you tried reinstalling the old one? Did you clean the head where the sensor screws in?

I always like going back to a known good point, if it “just happened”. Especially when a main component has been replaced!
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67rustavenger wrote:
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DJPJMJ
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PostPosted: Mon Jun 27, 2022 6:02 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

Fuel pressure test was about 38 not running, about 34 running. I did not do a volume test. I didn't think volume would be a problem since if it goes down the road ok there would be plenty of gas for idle?
The temp II sensor was changed as hopefully a quick fix for this problem, got that wrong. I did clean up the hole. Both new and old make no change to the problem.
I'll look more in to the fuel now that it seems like a lean problem.
Appreciate the help guys......
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DJPJMJ
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PostPosted: Mon Jun 27, 2022 6:03 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

Fuel pressure test was about 38 not running, about 34 running. I did not do a volume test. I didn't think volume would be a problem since if it goes down the road ok there would be plenty of gas for idle?
The temp II sensor was changed as hopefully a quick fix for this problem, got that wrong. I did clean up the hole. Both new and old make no change to the problem.
I'll look more in to the fuel now that it seems like a lean problem.
Appreciate the help guys......
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PostPosted: Mon Jun 27, 2022 6:25 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

DJPJMJ wrote:
Fuel pressure test was about 38 not running, about 34 running. I did not do a volume test. I didn't think volume would be a problem since if it goes down the road ok there would be plenty of gas for idle?


I get your drift. 😁 Assume. You know what that does? Makes an “ass” out of “u” and “me”! I do not assume anything is good. To me, all of it is bad until proven good, by test or experience. Been bitten a few times by that line of thinking.


Quote:
The temp II sensor was changed as hopefully a quick fix for this problem, got that wrong. I did clean up the hole. Both new and old make no change to the problem.
Awesome, now we know that the sensor is not playing a role. But that still leaves the wire to the ECU, the connectors and the ECU!

Is the battery negative cable connected to the ground lug on the rear fork? Is it clean? And tight?

Battery terminals are clean, right? Just double checking.
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There is never enough time to do it right the first time, but all the time necessary the second time!

TDCTDI wrote:
Basically, a whole bunch of fuckery to achieve a look.


67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Smile
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DJPJMJ
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PostPosted: Mon Jun 27, 2022 7:29 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

I had meant to do the volume test when I checked pressure, just plain forgot.
I do my share of ass-uming though, I'll say that.
Testing the sensor at the ECU is a good one, try to do that tomorrow.
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MuzzcoVW
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PostPosted: Tue Jun 28, 2022 3:34 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

How about the auxiliary air valve? Every one I have in my collection was jammed shut with old coked up oil. If that is stuck closed your idle will be low. I soak them in Berrymans chemdip for several hours and the rinse with carb cleaner. Works great. The idle on my '75 is about 11-1200 right after startup, and slowly settles to 900 ( I don't like my idle lower than that)
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PostPosted: Tue Jun 28, 2022 3:35 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

busdaddy wrote:
A big pat on the back for the in depth description of the issue, and what you've done so far, well done! Cool

I'm wondering if you have a vacuum leak that closes up when it gets to operating temp?, much of what you describe sounds like it's lean.

If you push on the flap in the AFM through the rectangular hole under the air filter element when idling cold does the idle improve? Push too much and it'll get worse, but a little bit will fool it into richening the mixture a small amount.

Report back with your findings.
I was thinking he should try that also. Recently I helped someone with a similar issue. There was a crack in the S boot. He "thought" he had checked it...
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DJPJMJ
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PostPosted: Tue Jun 28, 2022 6:11 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

After reading this I went out, started the car, and while it had it's cold slow idle going on I sprayed the S boot with carb cleaner. Definite jump in idle. I did check it before visually and with carb cleaner, maybe it was warm at the time?
I took it off, on the bench, I'll look for cracks again tonight after work and try it.
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busdaddy
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PostPosted: Tue Jun 28, 2022 2:23 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

While that S boot is out of the way remove and clean the terminals of the white ground wires attached to the top of the alternator close to the shroud, in rare cases a bad ground could possibly add to this issue. The ECU needs it for a reference to judge the TS2 output amongst other things.

Don't drop that screw though. Wink
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DJPJMJ
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PostPosted: Tue Jun 28, 2022 5:55 pm    Post subject: Re: Slow idle at start 1979 FI Reply with quote

So no joy on the S boot. No cracks that I can find, put it back on.
Hit it with some carb cleaner again and no idle change this time, hmm.
Something else though, there's been some buzzing noise from under the dash lately I Couldn't figure out. Today it got a lot louder and turns out the fuel pump is noisy as all hell. Looks.like that's the next thing I look at. It will have to wait until the weekend though. Fuel filter, bad pump, kinked lines? Guess I'll find out.
May or may not be the problem.
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PostPosted: Wed Jun 29, 2022 7:20 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

I'm going with Muz on:

Quote:
Aux air valve test good, although it's in the 80's here so shouldn't matte


It may be good and closed at 80F ambient. My 76 does not start with as much vigor in the summer which I think is the AAV being closed. It will pop once if I back out of the driveway with too much throttle.
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PostPosted: Wed Jun 29, 2022 8:10 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

I considered AAV at first, until I read the symptoms, it may be part of the slow idle, but it's still running too lean and that's a bigger issue.


DJPJMJ wrote:
when I start it in the morning, it takes a second more to catch, and the idle is about 650-700rpm at first. If you leave it idling it will slowly creep up (15 min) to 875rpm. If you start driving right away with the low idle, it will bog down a bit until fully warm.
When it's fully warm it seems Ok as far as driving. If you start it again thru the day, same low idle until it picks up..

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PostPosted: Wed Jun 29, 2022 8:41 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

busdaddy wrote:
I considered AAV at first, until I read the symptoms, it may be part of the slow idle, but it's still running too lean and that's a bigger issue.


DJPJMJ wrote:
when I start it in the morning, it takes a second more to catch, and the idle is about 650-700rpm at first. If you leave it idling it will slowly creep up (15 min) to 875rpm. If you start driving right away with the low idle, it will bog down a bit until fully warm.
When it's fully warm it seems Ok as far as driving. If you start it again thru the day, same low idle until it picks up..


That is why I asked all those questions at the onset! Something is foul, but unsure if it is a fuel, spark or compression issue, based off of the symptoms. Seeing a spark plug would speak volumes. Seeing all 4 would be HUGE!!!!
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There is never enough time to do it right the first time, but all the time necessary the second time!

TDCTDI wrote:
Basically, a whole bunch of fuckery to achieve a look.


67rustavenger wrote:
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DJPJMJ
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PostPosted: Wed Jun 29, 2022 11:01 am    Post subject: Re: Slow idle at start 1979 FI Reply with quote

All 4 plugs looked good when I pulled them, all a greyish white and clean, gapped correctly.
The plugs/points/dist. cap all less than a 1000 miles old. I've ordered a new fuel after hearing that noisy pump. Should be here in a few days.
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