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Replacement rear drum brake mismatch - '69 Bay
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KTPhil Premium Member
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PostPosted: Sun Sep 25, 2022 12:56 pm    Post subject: Replacement rear drum brake mismatch - '69 Bay Reply with quote

Here is the drum that is on the car now, PN 21105010615G:
Image may have been reduced in size. Click image to view fullscreen.

This is the axial measurement from inner to outer surface:
Image may have been reduced in size. Click image to view fullscreen.


The EMPI replacement has a longer, incompatible measurement, and so of course can't fit:
Image may have been reduced in size. Click image to view fullscreen.


Also, the rim is shaped differently, and may or may not fit the stock backing plate; original on left, new drum on right:
Image may have been reduced in size. Click image to view fullscreen.


I'll return the drum, and am using the old one temporarily. My source is usually impeccable. Anyone know what gives?
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joey1320
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PostPosted: Sun Sep 25, 2022 3:51 pm    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

As long as the supplier can source the correct one, chalk it up to bad luck and move on.

BTW, I recently got a '69 Bay and will be doing the brakes during the winter months. Can I ask, how much do the drums cost you?
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PostPosted: Sun Sep 25, 2022 4:27 pm    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

Looks like you got the correct drum for a 70, but your bus has been subjected to some wrecking yard parts fuckery, I suspect the stub axle is a later (71+) version and someone modified the drum to work, likely with a bonus backing plate just to mess with your head.
https://www.thesamba.com/vw/forum/viewtopic.php?t=700973&highlight=early+drums
https://www.thesamba.com/vw/forum/viewtopic.php?t=425910&highlight=axle+length
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aeromech
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PostPosted: Sun Sep 25, 2022 7:42 pm    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

Replacement hubs suck
Replacement drums suck
OG steel doesn’t suck. Always try and buy OG if possible.

Resellers like the busco or similar places might help
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KTPhil Premium Member
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PostPosted: Sun Sep 25, 2022 9:41 pm    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

Ok, so the plot thickens! Thanks for the info, more investigation to come.

So I started by replacing shoes and wheel cylinders. That RR backing plate was bent all to hell, south a hole enlarged where the wheel cylinder fit on top.

So the next weekend, I installed a new backing plate. It looks like the one on the right:
Image may have been reduced in size. Click image to view fullscreen.

My old drum looks like that, too.

My new drum looks like the one on the left.

So does this imply I have a later stub axle?
Can I just get a drum that looks like the one on the right?

I'll take this drawing to the shop when I exchange the drum.
Not 100% sure of the answer yet, but this is a positive direction and explanation.

I've been wrenching VWs for 50 years but Bay Buses are new to me. Prior owner flubs are common to all models, I am finding!

Thanks, guys, I'll probably find a long trail if this kind of crap... Wink


Last edited by KTPhil on Mon Sep 26, 2022 8:10 am; edited 1 time in total
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aeromech
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PostPosted: Sun Sep 25, 2022 10:06 pm    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

I would source an OG backing plate. I can’t tell you how many Chinese parts I’ve tried to fit only to find that those people really don’t care when they make it
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kreemoweet
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PostPosted: Mon Sep 26, 2022 3:50 am    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

KTPhil wrote:
So does this imply I have a later stub axle?


Seems like your present problem is you got the wrong brake drum.
Stub axle length is a separate issue.
However, the inside clamping surface of your old drum looks terrible, suggests there are other problems.

Here's a forum post showing the exact same damage on brake drum, I suggest you have a look at that thread:

https://www.thesamba.com/vw/forum/viewtopic.php?p=7073648#7073648
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PostPosted: Mon Sep 26, 2022 6:46 am    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

aeromech wrote:
Replacement hubs suck
Replacement drums suck
OG steel doesn’t suck. Always try and buy OG if possible.

Resellers like the busco or similar places might help


WW sells Sebro brand early bay rear drums which are excellent.

https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=211501615G

I wouldn't put my family in the other reproductions, but those are really nice.
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KTPhil Premium Member
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PostPosted: Mon Sep 26, 2022 8:13 am    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

The new backing plate I installed was about twice as thick as the old bent one, and fit really well, so I don't think that is the problem. Given the bad shape (literally) of the plate I took off, this is an improvement! The new one is from WW, PN 211609440D, stated as being for '68-'70. It has the double lip at the perimeter like the one on the right in the diagram above.

The drum measurement doesn't match, so I'll start there. I'll check that other thread and look into exchanging the drum. Who knows the history of a 50 year old used Bus, but I am getting a lesson!
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KTPhil Premium Member
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PostPosted: Thu Jun 08, 2023 5:02 pm    Post subject: Re: Replacement rear drum brake mismatch - '69 Bay Reply with quote

Neglected follow-up: I got a replacement new drum that fits the new backing plate, and with slight grinding of the new drum for clearance against one part of the backing plate, all is well.
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