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Sofia74
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PostPosted: Thu Oct 06, 2022 3:47 pm    Post subject: Door Sill Seal Reply with quote

Does the door sill have its own seal? Below is a picture of the sill I removed during disassembly about 5 years ago. Has a seal. The kit of seals I bought does not have one like this, but the seal seems to fit very well over the hump in the sill. Looks like it belongs there. Should I look for one since it didn’t come with the kit?
Thanks.
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Marcdeb
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PostPosted: Thu Oct 06, 2022 4:38 pm    Post subject: Re: Door Sill Seal Reply with quote

No such seal. Install just the door sill.
This was likely an attempt to stop a water leak.
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68 Karmann Ghia Cabrio Autostick
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68 Ghia Vert Survivor with 22,350 miles: https://www.thesamba.com/vw/forum/viewtopic.php?t=768107&highlight=
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Sofia74
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PostPosted: Fri Oct 07, 2022 3:17 pm    Post subject: Re: Door Sill Seal Reply with quote

Good to know. Thank you.
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rbsurfguy
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PostPosted: Sat Oct 08, 2022 8:15 am    Post subject: Re: Door Sill Seal Reply with quote

Make sure you check out the body leaks manual here https://www.thesamba.com/vw/archives/manuals/looklisten_14.php

Under that sill should be a small hole for any water that runs down the door trim, the rear wind lace should loop under the sill as well to guide any water, and looks like a small line of silicone can direct any water into the hole. See page 5.

Jeff
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Sofia74
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PostPosted: Mon Oct 10, 2022 4:26 pm    Post subject: Re: Door Sill Seal Reply with quote

Thanks, Jeff. Amazing what info is out there and available. I had not seen this before. Back home now after a week there with the car. Got a lot done. Less than I would have liked but drove her around the neighborhood. No glass, trunk or engine lid but I did have carpet(!) and a lot of less-than-obvious work done.
We took a video of the drive but my IT skills are minimal so not sure how I can post that here on Samba.... Open to any suggestions.
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Peter D.
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PostPosted: Mon Oct 10, 2022 4:55 pm    Post subject: Re: Door Sill Seal Reply with quote

If you look at page five of that PDF it illustrated a rubber seal under the sill that keeps water flowing into that hole in the top of the rocker.

I recall it being there when I took my 64 apart. No one sells it but I think a thin piece of rubber or some insulation from the hardware store could work.
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Marcdeb
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PostPosted: Mon Oct 10, 2022 6:43 pm    Post subject: Re: Door Sill Seal Reply with quote

Peter D. wrote:
If you look at page five of that PDF it illustrated a rubber seal under the sill that keeps water flowing into that hole in the top of the rocker.

I recall it being there when I took my 64 apart. No one sells it but I think a thin piece of rubber or some insulation from the hardware store could work.


Always something new to learn about Karmann Ghias.
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68 Karmann Ghia Cabrio Autostick
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Previously Owned:
2011 VW EOS Hard Top Conv
2008 Saab 9-3 2.0T Conv
2003 Saab 9-3 SE Conv
2001 Saab 9-3 Conv
1998 BMW 3 Series Conv
1997 Saab 900 Conv
1997 Mazda Miata

68 Ghia Vert Survivor with 22,350 miles: https://www.thesamba.com/vw/forum/viewtopic.php?t=768107&highlight=
71 Ghia Vert Restoration: https://www.thesamba.com/vw/forum/viewtopic.php?t=726710&postorder=asc
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tri356
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PostPosted: Mon Oct 10, 2022 10:04 pm    Post subject: Re: Door Sill Seal Reply with quote

I don't believe that's a rubber seal underneath the door sill. Rather, it's something like 3M strip caulk (page 5 itself references 'sealing strip D19'. The 3M product can be left as a strip, and used on the sill as shown, or, it can be molded and put over the side spear mounting clips inside the doors, as shown on page 3 of that Body Leaks pdf.

Mike
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rbsurfguy
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PostPosted: Tue Oct 11, 2022 3:43 am    Post subject: Re: Door Sill Seal Reply with quote

Since my rockers, and sills, were replaced, I am missing that drain hole, does anyone have a measurement on where that hole sits? Measurement from the B pillar? I need to drill it out so I can put the caulk to guide any water. Or am I good to just guestimate?
Jeff
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Evil_Fiz
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PostPosted: Tue Oct 11, 2022 2:08 pm    Post subject: Re: Door Sill Seal Reply with quote

II hope these pictures help. The hole is dimpled to create a small basin for the water to flow into.
Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

-----
Emil
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rbsurfguy
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PostPosted: Tue Oct 11, 2022 6:35 pm    Post subject: Re: Door Sill Seal Reply with quote

Thank you Emil, very helpful. Since the body guys didn't leave that seam, the picture will help me to estimate where to tap that hole, and I'll find something a little larger to dimple it.
Jeff
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Exnermobiles
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PostPosted: Wed Oct 12, 2022 12:24 pm    Post subject: Re: Door Sill Seal Reply with quote

And here you’ll find more details how the water is supposed to be guided to this door sill drain hole:

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This picture is an extract from a VW “Look, Listen, Do It Better” booklet (No. 14): Body Leaks - Karmann Ghia

https://www.thesamba.com/vw/archives/manuals/looklisten_14.php
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rbsurfguy
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PostPosted: Wed Oct 12, 2022 2:09 pm    Post subject: Re: Door Sill Seal Reply with quote

Thank you Sir, I posted the same information above, but appreciate the backup!!
Jeff
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Exnermobiles
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PostPosted: Wed Oct 12, 2022 11:25 pm    Post subject: Re: Door Sill Seal Reply with quote

Oh, thanks Jeff - I had missed that while reading this post.

Anyway, one picture is worth thousand words they say...
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Braukuche
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PostPosted: Thu Oct 13, 2022 7:17 am    Post subject: Re: Door Sill Seal Reply with quote

It’s like they designed the car to rust from the inside out…
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