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Disc brake with brake booster
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Deen Rechner
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PostPosted: Sat Oct 08, 2022 4:28 am    Post subject: Disc brake with brake booster Reply with quote

Has anyone installed disc brakes with brake boosters in his bus?

The mounting plate for the brake booster on the VW T1 front axle, where did you mount the plate?

Have sonemone a template for this? or a picture?
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Split 66'
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PostPosted: Sat Oct 08, 2022 10:46 am    Post subject: Re: Disc brake with brake booster Reply with quote

I've had disc brakes up front for almost 8 years now, with a late-bus German dual circuit master cylinder. I've never once felt like I need more pedal pressure, or a booster, plenty of braking power without it.

If you're set on using a booster, you could use a late-Bus ball joint beam, it has provision for the booster built in.
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brettsvw
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PostPosted: Wed Oct 19, 2022 3:31 pm    Post subject: Re: Disc brake with brake booster Reply with quote

I have a bay brake booster and it works great
I really appreciate it after driving friends busses without the booster
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3foldfolly
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PostPosted: Wed Oct 19, 2022 6:21 pm    Post subject: Re: Disc brake with brake booster Reply with quote

Split 66' wrote:
I've had disc brakes up front for almost 8 years now, with a late-bus German dual circuit master cylinder. I've never once felt like I need more pedal pressure, or a booster, plenty of braking power without it.

If you're set on using a booster, you could use a late-Bus ball joint beam, it has provision for the booster built in.

1970 and later bay buses have a wider 4 bolt pattern at each end where they attach to the frame rails and are not a direct bolt in fit like the 68-69 bay bus front beams are.
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Split 66'
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PostPosted: Thu Oct 20, 2022 11:30 am    Post subject: Re: Disc brake with brake booster Reply with quote

3foldfolly wrote:
Split 66' wrote:
I've had disc brakes up front for almost 8 years now, with a late-bus German dual circuit master cylinder. I've never once felt like I need more pedal pressure, or a booster, plenty of braking power without it.

If you're set on using a booster, you could use a late-Bus ball joint beam, it has provision for the booster built in.

1970 and later bay buses have a wider 4 bolt pattern at each end where they attach to the frame rails and are not a direct bolt in fit like the 68-69 bay bus front beams are.


Good to know about the late Bus beam differences, thanks.

Deen Rechner wrote:
Have sonemone a template for this? or a picture?


The OP was looking for an example, or template for how to mount a booster, I had meant to take a look at the later Bus beam design pictures, to get an idea of how and where to mount the booster.
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brettsvw
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PostPosted: Thu Oct 20, 2022 11:40 am    Post subject: Re: Disc brake with brake booster Reply with quote

Split 66' wrote:
3foldfolly wrote:
Split 66' wrote:
I've had disc brakes up front for almost 8 years now, with a late-bus German dual circuit master cylinder. I've never once felt like I need more pedal pressure, or a booster, plenty of braking power without it.

If you're set on using a booster, you could use a late-Bus ball joint beam, it has provision for the booster built in.

1970 and later bay buses have a wider 4 bolt pattern at each end where they attach to the frame rails and are not a direct bolt in fit like the 68-69 bay bus front beams are.


Good to know about the late Bus beam differences, thanks.

Deen Rechner wrote:
Have sonemone a template for this? or a picture?




The OP was looking for an example, or template for how to mount a booster, I had meant to take a look at the later Bus beam design pictures, to get an idea of how and where to mount the booster.


I cut the booster bracket from a late beam to weld to my beam.

Image may have been reduced in size. Click image to view fullscreen.

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http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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Split 66'
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PostPosted: Thu Oct 20, 2022 2:02 pm    Post subject: Re: Disc brake with brake booster Reply with quote

Nicely done on the mount.

I was reading long ago that a 1600cc or less, has some difficulty making enough vacuum pressure under braking conditions -or when the motor is at idle- to allow full operation of the booster.

Did you experience any issues like that? Where did you connect your vacuum line to?
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brettsvw
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PostPosted: Sat Oct 22, 2022 10:43 am    Post subject: Re: Disc brake with brake booster Reply with quote

Split 66' wrote:
Nicely done on the mount.

I was reading long ago that a 1600cc or less, has some difficulty making enough vacuum pressure under braking conditions -or when the motor is at idle- to allow full operation of the booster.

Did you experience any issues like that? Where did you connect your vacuum line to?


I ran a 1600 dualport 50k miles without any issues.
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My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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Alan Brase
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PostPosted: Sun Oct 23, 2022 11:55 am    Post subject: Re: Disc brake with brake booster Reply with quote

Split 66' wrote:
Nicely done on the mount.

I was reading long ago that a 1600cc or less, has some difficulty making enough vacuum pressure under braking conditions -or when the motor is at idle- to allow full operation of the booster.

Did you experience any issues like that? Where did you connect your vacuum line to?

1971 buses dual port had a special intake manifold with the big 10-12mm nipple. One could use a Autostick manifold to conver a 15-1600 single port. or make your own tapping under the carb.
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kreemoweet
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PostPosted: Tue Oct 25, 2022 8:32 pm    Post subject: Re: Disc brake with brake booster Reply with quote

Split 66' wrote:
I was reading long ago that a 1600cc or less, has some difficulty making enough vacuum pressure under braking conditions -or when the motor is at idle- to allow full operation of the booster.


Not true. The booster already has vacuum in it before you step on the brakes, and it's enough to operate the brakes more than once.
It's actually the atmospheric pressure on the booster diaphragm that
gives the braking force boost. If you run short of atmospheric pressure, bad brakes is the least of your worries.
Also, manifold vacuum is greatest at idle.
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Lind
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PostPosted: Tue Oct 25, 2022 9:05 pm    Post subject: Re: Disc brake with brake booster Reply with quote

The booster is nice. I like the feel on a '71 bus. VW made and sold buses with every configuration. I have a 1970 bus with a booster for drum brakes. I had a 1979 bus with disc brakes and no booster.
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Split 66'
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PostPosted: Tue Oct 25, 2022 11:33 pm    Post subject: Re: Disc brake with brake booster Reply with quote

I have the 4-piston Wilwood discs up front, with a late-Bus DCMC, feels like this even without a booster:

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

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