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67 Sparsamba repair from Austria
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Fri Nov 25, 2022 12:10 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
LAGrunthaner wrote:

I understand when butt welding is needed but how do you know when spot welding is used/needed as per original assembly? Is it just by a visual inspection?


i try to make the Spotwelds where they were Original, but at least a added some more between, i try to weld every position like it was Original.
_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Tue Nov 29, 2022 12:43 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
and jumped back to the Passenger side front, there also a little Patch is needed...

-Christian


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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Wed Nov 30, 2022 12:02 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
and finished that corner:

-Christian
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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Fri Dec 02, 2022 9:24 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Today i have only a very little patch four you:

-Christian



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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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BarryL Premium Member
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Joined: November 01, 2004
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Location: Casa de Oro, California
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PostPosted: Fri Dec 02, 2022 6:55 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Huetti_1989 wrote:
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Is the tape on the bumper support to protect your skin and hide the blood?
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Buggeee
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Joined: December 22, 2016
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PostPosted: Fri Dec 02, 2022 7:25 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Huetti_1989 wrote:
Today i have only a very little patch four you:


Now you see it... Now you don't. Very Happy
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1966 Sportsmobile Camper https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0
72 Super Duper http://www.thesamba.com/vw/forum/viewtopic.php?t=672387
(adopted out) 61 Turkis Pile https://www.thesamba.com/vw/forum/viewtopic.php?t=728764
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Mon Dec 05, 2022 11:18 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Buggeee wrote:
Huetti_1989 wrote:
Today i have only a very little patch four you:


Now you see it... Now you don't. Very Happy


yes, very Motivating that i see nothing of my work anymore... Laughing

BarryL wrote:
Huetti_1989 wrote:
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Is the tape on the bumper support to protect your skin and hide the blood?


Yes, the taped latches protect my throwsers from some bad holes!




some work on the driver side inner dogleg:

i cuted the repair pices from a donor dogleg.

-Christian



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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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SplitBusVanatic
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Joined: August 16, 2005
Posts: 338
Location: Co. Mayo. Ireland
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PostPosted: Tue Dec 06, 2022 7:16 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Great work as always.
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Tue Dec 06, 2022 1:52 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
SplitBusVanatic wrote:
Great work as always.


For me every little piece is a challenge, when i thinking some months back i think to myself: why did you don’t make that better??


Finished the driver side inside dogleg:

Funny Story by the way:

Yesterday night a buddy came to me, while he watched me Tig welding he said:
Stop that! You only heating holes there! here drink some Beer with me! (He was right, the last 8 spots were really terrible, i burned some 5mm holes between the panels instead some flat little metal lakes)
So i quite that work and we get some beer, after some he looks to my welder and says, you need some gas… and he also was right, the Argon Bottle were empty, that’s why my welding get that bad… Laughing

So that evening we stayed at the beer, and today i bought some new gas before i gone to the shop and finished that welding Rolling Eyes Rolling Eyes

-Christian
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How many patches can you count here:?
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Now i can finish tig:

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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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BarryL Premium Member
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PostPosted: Tue Dec 06, 2022 6:57 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
That is funny.

What are you using as the little perfect saw to cut the rusty patches out?
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Thu Dec 08, 2022 2:27 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
BarryL wrote:
That is funny.

What are you using as the little perfect saw to cut the rusty patches out?


Cutting itself is not exact.
I use a dremel with a small diameter 0,6mm disc, cut it roughly and grind the rest to the line with a powerfile and a handfile at least.

-Christian
_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Thu Dec 15, 2022 12:53 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
getting Ill, so i had a week without Workshop, Winter also arrived here:


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finished the Passenger Dogleg with a Original Paint spare section from the long rocker i cutted out weeks ago:
(i fist thinked i glue it, but in the end i weld the outer part and glued it to the inner dogleg part)

-Christian

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So now everything welded under the car front of the B-pillars.
Now i start the work on the crusty Heater tube and the rear cross member:


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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Thu Dec 15, 2022 11:12 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Yesterday there were a good Day for the Sparsamba.

While i made the Klassic fab rear cross meber fitted i used a nos one as Template, i see that i have enough spare nos rear cross members so that i can use one here, i i decided to use it here.

For the Heater Tube i ordered a new repro one Yesterday, because it is to Rusty to repair, while i searching in the nos parts i found the two parted nos heater tube i have in stock so i also used that.

>fittet and weldet everythink.

>on the rear corners/ pillars are huge rust damage the KF repair part doesn't fit, i should look for a alternative...

-Christian



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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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TRS63
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PostPosted: Fri Dec 16, 2022 6:43 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Love the progress here, well done !

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
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Braukuche
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PostPosted: Fri Dec 16, 2022 8:44 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Some big progress there, but do you really need heat in Austria?
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Go Reds! Smash state!

Retirement is here!
1956 Ghia
1959 SO-23 Westfalia
1960 double cab
1960 Baja Bug
1963 stretched double cab
1962 Golde sunroof Ghia
1963 356 B coupe
1963 Notchback
1967 21 window less rusty now
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Huetti_1989
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Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Sat Dec 17, 2022 7:21 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
TRS63 wrote:
Love the progress here, well done !

Antoine


Thank you!

Your work on the Giha is also amazing!

-Christian
_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
Samba Member


Joined: February 13, 2011
Posts: 1135
Location: Austria
Huetti_1989 is offline 
PostPosted: Sat Dec 17, 2022 7:23 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Braukuche wrote:
Some big progress there, but do you really need heat in Austria?


I need the Heater only when the Weather is bad, so only ~300 Days a Year Laughing

-Christian
_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
Samba Member


Joined: February 13, 2011
Posts: 1135
Location: Austria
Huetti_1989 is offline 
PostPosted: Mon Dec 19, 2022 11:54 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
I ordered some hopefully correct rear pillars from UK, so the work on the rear corners stand still.

not very motivating, so i worked on the inside, a former owner cutted out the spare wheel tray, i made one some times ago, Kappes Erich borrowed me one as template.

i cut out the remains from the old part and make the new one fit, while i am there i seen the nut for the rear backrest is loose, so i also must repair that.

There are also many holes from former Camper conversation...

-Christian


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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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scrivyscriv
Samba Electrician


Joined: October 04, 2011
Posts: 2922
Location: Memphis
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PostPosted: Wed Dec 21, 2022 1:26 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
Huetti_1989 wrote:
...
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I love that workbench. I have the same organizers and never could visualize a good way to set them up without wasting bench or wall space!! Did you make that yourself?
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Dünkelgrügen 1967 Java Green bug thread
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If you're ever in the Memphis area, you are welcome to stop by for advice and help.
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Huetti_1989
Samba Member


Joined: February 13, 2011
Posts: 1135
Location: Austria
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PostPosted: Wed Dec 21, 2022 6:29 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote
scrivyscriv wrote:
Huetti_1989 wrote:
...
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I love that workbench. I have the same organizers and never could visualize a good way to set them up without wasting bench or wall space!! Did you make that yourself?


usually everything have its place in all my Drawers, the Workbenches are Wehrmacht equipment from the mobile repair units during the WW2.



Some (many...) holes closed on the package area, boring work..

-Christian


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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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