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Rich's 50 Samba Member
Joined: February 18, 2004 Posts: 10794 Location: San Diego, CA
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Posted: Tue Mar 08, 2011 4:17 pm Post subject: |
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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Posted: Tue Mar 08, 2011 2:54 pm Post subject: |
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| John Moxon wrote: |
| JeffL wrote: |
Wow, my original post was over 3 years ago and I only moved the Ghia about 11 hours North East.
Hopefully with the new garage now built I will get a chance to work on the Ghia again.
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Great to see things on the move again Jeff. Do you have a built-in intercom system to communicate with others on the far side of the garage?  |
No that's the jack for the flat screen TV and internet. I've found out that you never have enough space. The garage is about 1000 sq-ft with 10 ft ceilings. There is enough lighting to grow certain substances.......... _________________ http://karmannghias.org/
https://karmannghias.org/GAlken/index.html |
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John Moxon  Samba Moderator

Joined: March 07, 2004 Posts: 14237 Location: Southampton U.K.
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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hpw Samba Member
Joined: July 17, 2006 Posts: 3010 Location: memphis
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hugheseum Samba Member

Joined: February 11, 2004 Posts: 2690 Location: oregon
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Posted: Mon Mar 03, 2008 3:00 pm Post subject: |
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definately jealous of the sunroof,cant wait to see it after paint _________________ Have a great day! |
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70 140 Samba Member
Joined: September 22, 2002 Posts: 8471 Location: Ontario Canada
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Posted: Mon Mar 03, 2008 10:46 am Post subject: |
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| Por15 - Silver, is good stuff. It is a metal strengthener good for pitted area such as this. You can prime it and top coat it also.... |
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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Posted: Mon Mar 03, 2008 10:19 am Post subject: |
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| thom wrote: |
| Hell - just clear it and drive it as-is! |
My son just loved your answer, I had to get the spray gun out of his hand
We used some DP40 and gave it a good coat on both sided. I decided to use my door jam gun, took a while but still went on pretty good.
If you look close at the battery side you can see where I welded in a patch already. Start at the battery ground bolt (they grounded to the body in early 56) an come towards you in the photo. It is a square patch that crosses the seam and goes under the battery. The hole was the size of a quarter. When I saw the other pins holes develop I was dissapointed. I guess I'll use a little filler like "all metal" to dress it out. _________________ http://karmannghias.org/
https://karmannghias.org/GAlken/index.html |
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thom Samba Member
Joined: October 12, 2000 Posts: 6269 Location: Sacramento
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Posted: Mon Mar 03, 2008 8:51 am Post subject: |
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Hell - just clear it and drive it as-is! _________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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SkrapMetal Samba Hornblaster

Joined: January 18, 2006 Posts: 2558 Location: Dallas, TX
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Posted: Sun Mar 02, 2008 7:48 pm Post subject: |
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Nice and unmolested. Por-15 it. _________________ oo9less since 2007
-72 Ghia- |
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70 140 Samba Member
Joined: September 22, 2002 Posts: 8471 Location: Ontario Canada
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Posted: Sun Mar 02, 2008 7:33 pm Post subject: |
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| That battery tray looks really solid. |
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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Posted: Sat Mar 01, 2008 5:03 pm Post subject: Removal of undercoat and paint |
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Had a nice day in Kentucky here today so I did some sand blasting.
Earlier in the year I uses a torch to remove the undercoating from the fenders and bottom of luggage area. To remove the rest of the tar I use laquer thinner. I followed this with some paint remover and got about 80% of everything cleaned up.
I hate sand blasting but wanted to remove some of the rust and in particular the corrosion in the battery area. Certainly being able to turn the car upside down made this easier. I had the rest of the body wrapped in plastic but the sand still got through.
I thought I had all the thin spots cut out in the battery area but some tiny holes showed up. Not sure yet if I'll cut more out....
I use a metal etch to go over the bare metal and it will typically not rust for over a month. It gives it a gray appearance.
It would be nice to drop this off in a paint show in Cleveland when we move. Anybody know of a good restoration paint shop in Cleveland?
_________________ http://karmannghias.org/
https://karmannghias.org/GAlken/index.html |
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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65ghia Samba Member

Joined: May 29, 2001 Posts: 224 Location: Hayward ,CA
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Posted: Fri Nov 30, 2007 6:39 pm Post subject: |
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| my 58 ghia has that same front dimpled sway bar |
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70 140 Samba Member
Joined: September 22, 2002 Posts: 8471 Location: Ontario Canada
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Posted: Fri Nov 30, 2007 2:26 pm Post subject: |
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| noexit wrote: |
| 70 140 wrote: |
| Why would you need the pan on a rottisserie? Once you pull the transmission and beam off it will practically lay flat on the floor. Work on one side and flip it over... |
Because I don't really like sitting on the cold concrete while working on my car. |
Time for a heated slab.
Seriously though. Leaning the pan up against a wall or laying it on the floor are options you don't have with a body (which IMO is a good reason for a rotisserie) The wall or the floor will be a lot more stable, and again IMO, easier to work with. |
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Rome Samba Member
Joined: June 02, 2004 Posts: 10706 Location: Pearl River, NY
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Posted: Fri Nov 30, 2007 1:24 pm Post subject: |
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"Yes the sway bar is original, what looks odd about it? "
Jeff, I'm only used to seeing the stock 'straight" swaybars on Beetles. I was not aware that the ones on early Ghias had those additional 2 bends in them at the two vertical centerposts of the axle beam. |
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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Posted: Thu Nov 29, 2007 9:06 pm Post subject: |
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| 58lolight wrote: |
Jeff,
I am planning the same kind of resto for your old car if I can ever get the body nice enough.
Rich |
Keep plugging away at it, I just hope I get mine done before they take my license away due to old age. _________________ http://karmannghias.org/
https://karmannghias.org/GAlken/index.html |
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58lolight Samba Member

Joined: October 25, 2006 Posts: 781 Location: Ct
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Posted: Thu Nov 29, 2007 7:50 pm Post subject: |
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Jeff,
I am planning the same kind of resto for your old car if I can ever get the body nice enough.
Rich |
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JeffL Samba Member

Joined: September 04, 2004 Posts: 1437
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Posted: Thu Nov 29, 2007 7:11 pm Post subject: |
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| Rome wrote: |
Moving, Jeff? Ugh. My preference would be an authentic resto of the body (full trim; stock color) and interior, but with updated mechanicals like Porsche 356A or B brakes, 356 wheels and a somewhat stronger engine like a mild 1776 Kadron-carbed single port. Try to find some low Porsche Knecht air filters to adapt to the Kads, and paint the engine stock to make it look like "old speed". Also a '67 tranny for nicer highway cruising with that engine.
Have you welded in 3-point safety belt mounts for safety? Hmm?
Is that a stock, original front sway bar?!
Keep with it; looks like it'll be a grand car when done.
Roland from NY |
Yes the sway bar is original, what looks odd about it?
I do have original seat belts buy they are only two point mounted in the pan. _________________ http://karmannghias.org/
https://karmannghias.org/GAlken/index.html |
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