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OKType3Tim Samba Member
Joined: April 30, 2011 Posts: 279 Location: Northeast Oklahoma
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Posted: Mon Jun 22, 2020 2:33 pm Post subject: Re: Fuel injection relief here! |
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My memory can't dredge up the answer and I haven't found a picture: Which bolt does this mount under on the engine?
_________________ '69 Squareback restoration
'69 Fastback restoration
'66 Type34 |
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Ceckert64 Samba Member
Joined: September 16, 2015 Posts: 1956 Location: Manitowoc, WI
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OKType3Tim Samba Member
Joined: April 30, 2011 Posts: 279 Location: Northeast Oklahoma
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Posted: Tue Jun 23, 2020 9:13 am Post subject: Re: Fuel injection relief here! |
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Thank you. And there it is in your awesome build thread:
_________________ '69 Squareback restoration
'69 Fastback restoration
'66 Type34 |
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Ceckert64 Samba Member
Joined: September 16, 2015 Posts: 1956 Location: Manitowoc, WI
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GeoPMel Samba Member
Joined: September 06, 2020 Posts: 2 Location: Rhode Island
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Posted: Sun Sep 06, 2020 7:42 pm Post subject: Re: Fuel injection relief here! |
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Hi All,
Lots of useful information here! I am currently in the process of fixing up my 1968 Type 3 which belonged to my grandmother. I got it running for the most part but the fuel injection is my last big hurdle. For some reason two fuel injectors, on cylinders 2 and 3 are not getting power. I checked the injectors and they are fine. When I swap the injector power leads to a different cylinder, that becomes the inactive one. Continuity to the harness is good. My best guess is that the ECU is the issue. After inspecting the ECU, the inactive injector plugs are on the same power traces. This is as far as I got and where most of my electrical knowledge ends. Maybe a bad transistor or resistor? Nothing seems fried. Does it seem like I am on the right track or is there a different issue that could cause only two of the injectors to stop working? I really appreciate any input. My roots are with MOPAR so i'm a bit out of my comfort zone here.
Thanks,
George |
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Ceckert64 Samba Member
Joined: September 16, 2015 Posts: 1956 Location: Manitowoc, WI
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Posted: Sun Sep 06, 2020 8:09 pm Post subject: Re: Fuel injection relief here! |
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Look at the connection on the ECU, see if that one is dirty. Look on the wiring connect to make sure the tabs are making a tight contact. Or, you could have a bad ground. On the last picture posted in this thread just above your post, you can see the grounding ring for the FI. Check that all those connections are good. Or the grounds are next to intakes. The injectors fire in pairs so it sounds more like the ECU but either way, check and clean the grounds. sounds like a cool project, good luck with it. _________________ 1964 sunroof Beetle Restoration "Herbie"
“Joann” 1970 Elm Green Squareback
1972 Sierra Yellow Tin Top Westfalia Camper
“Fitz” 1971 Westfalia Poptop |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 21512 Location: Oklahoma City
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Posted: Mon Sep 07, 2020 8:12 am Post subject: Re: Fuel injection relief here! |
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Ceckert64 wrote: |
Look at the connection on the ECU, see if that one is dirty. Look on the wiring connect to make sure the tabs are making a tight contact. Or, you could have a bad ground. On the last picture posted in this thread just above your post, you can see the grounding ring for the FI. Check that all those connections are good. Or the grounds are next to intakes. The injectors fire in pairs so it sounds more like the ECU but either way, check and clean the grounds. sounds like a cool project, good luck with it. |
It is rarely the ECU.... it could be......but doubtful.
Understand......that as noted....the injectors fire in pairs. Those pairs are 1 / 3 and 2 / 4...if memory serves.
So.....since the firing sequence begins at the distributor trigger points pairs......if one complete pair of injectors on one channel was not firing.....say 1 and 3.......the first place to start checking is the distributor trigger points and the connections at the three pin plug attached to the trigger points plate.
BUT.....you are getting one injector from EACH pair.....not firing. So its not the trigger points.....because if it were.....all four injectors would not be firing.
Next in line.....that signal from the trigher points plate.....which is two channels....gets sent to the ECU. Normally one could worry about the wires that carry the signal between the two trigger points sets and the ECU.....but not in this case....because you have one injector from each pair firing....so you know the signal from both channels is reaching the ECU.
Next.....the ECU processes the signal and sends it out to the injectors.
It is STILL only two channels within the ECU.....but it feeds this output in four individual + wires .....one to each injector.
Again.....we know that both channels within the ECU are working because you are seeing one injector from each channel firing.......so its NOT the ECU.
BUT.....it could be the individual + wires of the two non-firing injectors....between the injectors and the ECU. Most commonlly its poor connection inside of the plug on the injector or a broken wire between the injector and ECU.
lastly.....and just as common......each injector has its own ground wire. In some of the earlier models.....the ground wire from two injectors were paired together.....and then connected to that ground "star" shiwn a few posts agao and in later models....individual ground wires from each injector went to that same ground star.
Check the ground wires end to end and clean and check the connections at the ground star on the case centerline. Ray |
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MarcVoss Samba Member
Joined: July 21, 2019 Posts: 67 Location: DE, Munich
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Posted: Mon Sep 07, 2020 12:56 pm Post subject: Re: Fuel injection relief here! |
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The injectors of Cly 2 & 3 are one group, so they inject at the same time.
Either the connection from the distributor to the ECU is bad, or one triggerpoint is bad. Have the triggers contacs ever been removed? Then maybe a longer screw has been used which will shorten the contact at higher rotation. Testing it while the distributor is removed won‘t show this effect.
Marc _________________ Best Regards from Germany, the origin country of Volkswagen.
Marc |
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GeoPMel Samba Member
Joined: September 06, 2020 Posts: 2 Location: Rhode Island
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Posted: Tue Sep 08, 2020 4:11 pm Post subject: Re: Fuel injection relief here! |
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I really appreciate all of the feedback! I checked my trigger points and the plastic cam followers were worn down to almost nothing. I'm surprised it even ran on two cylinders. I will get some new ones and see if that fixes the issue. When I reinstall them is it best to add some light grease or are they supposed to run dry?
George |
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rosevillain Samba Member
Joined: December 28, 2005 Posts: 1289 Location: roseville, ca
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Posted: Tue Sep 08, 2020 7:23 pm Post subject: Re: Fuel injection relief here! |
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Grease the shaft. Bosch distributor grease is best, but something that won't fling off. |
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Kepler Samba Member
Joined: September 27, 2020 Posts: 13 Location: Newburyport, MA
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Posted: Mon Oct 26, 2020 6:31 am Post subject: Re: Fuel injection relief here! |
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I am working on a '70 fastback. It had been sitting in a barn for about 15 years. Unfortunately, the fuel system was not emptied before it was put in storage.
The fuel tank was coated with varnish. I filled it with Simple Green, let it soak for a week, and then blasted it with a pressure washer. Now it is in good shape.
I can't get the fuel pump to work. I let it soak in diesel fuel and then connected it up to the battery. No go. Tried tapping it with a hammer. Still wouldn't work. It looks like I am going to have to get a new fuel pump.
One of the metal fuel lines that runs through the car's channel is plugged. That is my next project. I have found some good posts on how to clean it out.
I am going to replace all of the rubber fuel hoses.
Here is my question: What else can I expect to have to replace given that fuel was never drained? And, will I be able to find these replacement parts?
I am going to get a rebuilt engine and I have the option of going with FI or carburetors. I would prefer to stay with FI, but I am concerned that I may not be able to find replacement parts. |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34002 Location: Conejo Valley, CA
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Posted: Mon Oct 26, 2020 11:04 am Post subject: Re: Fuel injection relief here! |
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Welcome!
Try for FI if possible. You can find replacement parts if you are patient. You probably will need to replace the fuel pressure regulator, so keep an eye out for those in the classifieds.
Consider a more modern pump; search for threads on this; include the words "ford ranger." Many have done this in lieu of rebuilding the original pump. In case you want the original worked on, contact Samba Member (Jim Adney) here as jadney, or email him at [email protected].
I recommend you start your own thread for your work getting your car back on the road. |
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Kepler Samba Member
Joined: September 27, 2020 Posts: 13 Location: Newburyport, MA
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Posted: Wed Oct 28, 2020 7:50 am Post subject: Re: Fuel injection relief here! |
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Thanks, KTPhil. I am going all in with FI. I appreciate the suggestions...very helpful. |
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Mike Fisher Samba Member
Joined: January 30, 2006 Posts: 17968 Location: Eugene, OR
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Posted: Wed Oct 28, 2020 10:22 am Post subject: Re: Fuel injection relief here! |
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We have lots of FI parts on our shelves!
Put up a WTB ad for anything you need.
It won't run with a clogged fuel return line. BTDT _________________ https://imgur.com/user/FisherSquareback/posts
69 FI/AT square Daily Driver
66 sunroof,67,70,71,71,71AT,72,72AT,73 Parts
two 57 oval ragtops sold
'68 Karmann Ghia sold
Society is like stew. If you don't keep it stirred up you end up with a lot of scum on the top! - Russ_Wolfe/Edward Abbey |
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ibldrc Samba Member
Joined: September 23, 2015 Posts: 156 Location: Savannah, GA
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Posted: Thu Oct 29, 2020 3:53 pm Post subject: Re: Fuel injection relief here! |
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Kepler wrote: |
I am going to get a rebuilt engine |
If you have the original motor, and especially if it's not been rebuilt 3 times already, you should consider keeping it and having that one rebuilt. The original stuff is much better than what you can buy today, especially from the mass produced rebuild houses. _________________ '64 1500 S
'65 Variant S
'66 1600TL
'67 Squareback
2003 Jetta "Variant" TDI
2008 Passat Wagon 2.0
1500 Build thread
http://www.thesamba.com/vw/forum/viewtopic.php?p=7904818&highlight=#7904818 |
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Bobnotch Samba Member
Joined: July 06, 2003 Posts: 22410 Location: Kimball, Mi
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Posted: Fri Oct 30, 2020 1:44 pm Post subject: Re: Fuel injection relief here! |
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KTPhil wrote: |
Welcome!
Try for FI if possible. You can find replacement parts if you are patient. You probably will need to replace the fuel pressure regulator, so keep an eye out for those in the classifieds.
Consider a more modern pump; search for threads on this; include the words "ford ranger." Many have done this in lieu of rebuilding the original pump. In case you want the original worked on, contact Samba Member (Jim Adney) here as jadney, or email him at [email protected].
I recommend you start your own thread for your work getting your car back on the road. |
Double check your original parts first, as they might be still good. Most of those parts are pretty bullet proof. The fuel pump is probably bad, and going to the 85-90 Ford ranger frame rail pump is a good alternative (Airtex E2000, or Precision brand E16020). Do a search for installing them, as there's a couple of tips on placement and plumbing of that style of pump. I hope this helps. _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here;
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120
Tram wrote: |
"Friends are God's way of apologizing for relatives." |
Tram wrote: |
People keep confusing "restored" and "restroyed". |
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knewknew Samba Member
Joined: July 06, 2007 Posts: 217 Location: Alexandria, VA
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Posted: Mon Nov 02, 2020 12:19 pm Post subject: Re: Fuel injection relief here! |
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Perhaps this has been asked before, but I could not find it in the search archive....
Question 1:
Is it ok to use fuel injection system cleaner (ie STP, Gunk, BG, etc.) with these old VW systems? Is there one that is preferred or one that should be avoided?
Question 2:
If using one of these cleaners, is it ok to use in conjunction with a Lead Substitute additive as well?
Thanks! _________________ 1970 Squareback |
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22711 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Sat Nov 07, 2020 11:29 pm Post subject: Re: Fuel injection relief here! |
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knewknew wrote: |
Perhaps this has been asked before, but I could not find it in the search archive....
Question 1:
Is it ok to use fuel injection system cleaner (ie STP, Gunk, BG, etc.) with these old VW systems? Is there one that is preferred or one that should be avoided?
Question 2:
If using one of these cleaners, is it ok to use in conjunction with a Lead Substitute additive as well?
Thanks! |
I prefer Seafoam. And yes, you can use a lead additive. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34002 Location: Conejo Valley, CA
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Posted: Sun Nov 08, 2020 3:56 pm Post subject: Re: Fuel injection relief here! |
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I've used Techron additive with no ill effects. I wait until it's on sale at a FLAPS, otherwise it's pricey. |
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knewknew Samba Member
Joined: July 06, 2007 Posts: 217 Location: Alexandria, VA
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Posted: Mon Nov 16, 2020 3:23 pm Post subject: Re: Fuel injection relief here! |
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Tram wrote: |
I prefer Seafoam. And yes, you can use a lead additive. |
KTPhil wrote: |
I've used Techron additive with no ill effects. I wait until it's on sale at a FLAPS, otherwise it's pricey. |
Cool, good to know. I put some Seafoam in the tank this past weekend and drove it quite a bit. I do think it is running a bit smoother, or maybe I just want it to, haha.
...on another note, I have noticed that when I first start the car, the engine is running on 3 cylinders when I take my foot off the gas and let it idle. When I rev it up, it all four seem to be firing.
Only once the car has warmed up (a few minutes) will it idle on all four. I know this probably isn't normal, but is it to be expected with these old systems? Any idea what the issue could be? _________________ 1970 Squareback |
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