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6 volt to 12 volt?
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Wayne S. Johnson
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PostPosted: Fri Oct 09, 2009 8:57 am    Post subject: Reply with quote

Eric&Barb wrote:
Adam'sDad wrote:
So I understand that I should be careful when testing it, but that makes me wonder about installing it with a 12 volt system. Is there a voltage reduction gizmo that will allow it to work properly in a 12 volt system? Does somebody have one they can take a picture of?


Probably would be a good idea to contact one of the electronics gurus here about this problem.
Know that using a 6 volt radio in a 12 volt system by using only a resistor will not work for long.

So try:
http://www.thesamba.com/vw/forum/viewtopic.php?t=360754&highlight=volt+radio


Radio Regulator 12V IN 6V OUT
This is designed to be used with a 6 volt radio, clock, gauges in a 12 volt electrical system.

http://www.thesamba.com/vw/classifieds/detail.php?id=385355
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si fly
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PostPosted: Sun Oct 11, 2009 7:43 pm    Post subject: Reply with quote

I want to convert my 59 beetle to a 12v and was curios what the difference was between a 12 alternator and a 12v generator.
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si fly
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PostPosted: Mon Oct 12, 2009 1:00 pm    Post subject: Reply with quote

Is one better than the other?
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onesweet63
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PostPosted: Mon Oct 26, 2009 7:01 am    Post subject: 12 volt to 6 volt question Reply with quote

I have a 1963 bug that is a 6volt setup. i'm wanting to convert it to a 12volt. i know that i have to grind the bell housing to make the 12 volt flywheel to fit. just how much do i need to grind. a friend gave me a old engine block that has the crank and flywheel. will that work when im grinding. thanks
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Wayne S. Johnson
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PostPosted: Mon Oct 26, 2009 11:57 am    Post subject: Re: 12 volt to 6 volt question Reply with quote

onesweet63 wrote:
I have a 1963 bug that is a 6volt setup. i'm wanting to convert it to a 12volt. i know that i have to grind the bell housing to make the 12 volt flywheel to fit. just how much do i need to grind. a friend gave me a old engine block that has the crank and flywheel. will that work when im grinding. thanks


Have you considered the easy way to convert to 12 Volts? Embarassed
Hybrid 12V Starter on 6V Flywheel NO Modifications http://www.thesamba.com/vw/classifieds/detail.php?id=551031

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Here are your other options:
Save $15 buy a remanufactured 6V Starter, $149.99 (10/26/06 Out of Stock)
http://www.mamotorworks.com/acvw?frame=1.5000
Install a 12V starter for $149.99, 12 Volt flywheel $90, O-ring $2, Shims $10, Seal $3 and a 6/12 bushing $3 Total = $258 and 3-4 hours to install.
http://www.mamotorworks.com/acvw?frame=1.4993
http://www.mamotorworks.com/acvw?frame=1.5000

To install a 12 Volt engine in a 6 Volt Manual Transmission the following flywheel is available. This special flywheel can be used when you want to install a later style engine into an early 6 volt car that has been converted to 12 Volts with the BOSCH HYBRID 6/12 starter.
NEW FLYWHEEL WITHOUT O-RING / 180MM 6-VOLT WITH O-RING GROOVE (FOR 12 VOLT STYLE CRANKSHAFT) - BEETLE/GHIA/BUS
http://www2.cip1.com/ProductDetails.asp?ProductCode=VWC%2D113%2D105%2D271%2DBOR Stock Status: (10/26/06 Out of Stock)


Take a look at sone the issues about changing the flywheel;
http://www.thesamba.com/vw/forum/viewtopic.php?t=369365

Wiper Motor Controller 12V in 6V out, installs in 15 min. Half the cost of a 12V wiper motor.
http://www.thesamba.com/vw/classifieds/detail.php?id=866652
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Last edited by Wayne S. Johnson on Sun Dec 20, 2009 1:24 pm; edited 3 times in total
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rustfree1967bug
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PostPosted: Wed Nov 11, 2009 8:13 pm    Post subject: Reply with quote

I want to convert my '66 to 12 volt. Will I need to replace all my relays with 12 volt ones? Alsofor the wiper motor can I just put a '67 motor in my car or won't that work?
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cory43767
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PostPosted: Thu Nov 12, 2009 10:49 am    Post subject: Reply with quote

Ok I read this thread and still don't see the answer. I just recently acquired a 1960 bug that is all original. I wantr to convert it over to 12V. What generator can I use to go on the old 36 horse generator bracket? Thanks!
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bigbore
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PostPosted: Thu Nov 12, 2009 11:15 am    Post subject: Reply with quote

cory43767 wrote:
Ok I read this thread and still don't see the answer. I just recently acquired a 1960 bug that is all original. I wantr to convert it over to 12V. What generator can I use to go on the old 36 horse generator bracket? Thanks!

One off of a 356 porsche. Why do you want to convert?
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bigbore
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PostPosted: Thu Nov 12, 2009 11:18 am    Post subject: Reply with quote

As for the 6 volt starter I have never seen one go bad from running 12 volts to them. Thay are quite tough.
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cory43767
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PostPosted: Thu Nov 12, 2009 12:05 pm    Post subject: Reply with quote

bigbore wrote:
cory43767 wrote:
Ok I read this thread and still don't see the answer. I just recently acquired a 1960 bug that is all original. I wantr to convert it over to 12V. What generator can I use to go on the old 36 horse generator bracket? Thanks!

One off of a 356 porsche. Why do you want to convert?


I am fixing this car for my daugter and don't want some jackass teenager to jump the battery from a modern car and fry the system. Plus a little more reliable.
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bigbore
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PostPosted: Thu Nov 12, 2009 1:50 pm    Post subject: Reply with quote

cory43767 wrote:
bigbore wrote:
cory43767 wrote:
Ok I read this thread and still don't see the answer. I just recently acquired a 1960 bug that is all original. I wantr to convert it over to 12V. What generator can I use to go on the old 36 horse generator bracket? Thanks!

One off of a 356 porsche. Why do you want to convert?


I am fixing this car for my daugter and don't want some jackass teenager to jump the battery from a modern car and fry the system. Plus a little more reliable.

Makes sence. I have never had a reliably problem with 6 volt and I have used them in 40- weather up here in Alaska but the teenage thing yep. find a gen from a 356. I have one but I haven't desided if Iam going convert my 58 most likely Iam not.
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PostPosted: Sun Nov 15, 2009 4:04 pm    Post subject: Reply with quote

What would be needed to run a 6V Fuel Sender and Gauge on a 12V system?
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Wayne S. Johnson
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PostPosted: Sun Nov 15, 2009 4:38 pm    Post subject: Reply with quote

GLHTurbo wrote:
What would be needed to run a 6V Fuel Sender and Gauge on a 12V system?


This is a DC to DC converter. The input is 12 VDC and the output is 6 VDC. It will power any wiper motor up to 3 amps.

http://www.thesamba.com/vw/classifieds/detail.php?id=866652
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Last edited by Wayne S. Johnson on Sun Dec 20, 2009 1:26 pm; edited 1 time in total
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Insaniac
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PostPosted: Sun Dec 06, 2009 10:58 pm    Post subject: Reply with quote

Can you use a 12v starter with a 6v flywheel?
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bigbore
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PostPosted: Mon Dec 07, 2009 10:42 am    Post subject: Reply with quote

No but you can run a 6 volt starter on 12 volts. I have done it for years and haven't had a starter go out doing that.
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PostPosted: Tue Dec 08, 2009 2:06 am    Post subject: Reply with quote

Another quick questions, would there be any problems using a 12v transmission with a motor that was originally 6v, like a 40hp?
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bigbore
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PostPosted: Tue Dec 08, 2009 11:09 am    Post subject: Reply with quote

No the trany will work fine but the gearing is diffrent. If you are going to run 6 volt starter you have to change the bushing in the trany for the starter. I think thay make a thinner bushing for that you see the 6 volt starter has a bigger shaft on the end then a 12 volt one. I do know thay make a bushing to make a 12 volt starter work on a 6 volt trany not sure about the othe way round. It seems to me I have seen those bushing but it has been years ago.
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Last edited by bigbore on Tue Dec 08, 2009 11:56 am; edited 1 time in total
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gerg
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PostPosted: Tue Dec 08, 2009 11:53 am    Post subject: Reply with quote

I am pretty sure they make either bushing - 6V into 12V and vice versa.
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PostPosted: Tue Dec 08, 2009 12:13 pm    Post subject: Reply with quote

Quote:
No but you can run a 6 volt starter on 12 volts. I have done it for years and haven't had a starter go out doing that.


This is true as long as the car is in the hands of a knowledgeable driver.

For Corey's sake I'm going to point out that the same ''jackass teenager'' who would jump start a six-volt car from twelve volts is likely to crank and crank and crank, rather than admit in front of your daughter that he doesn't know why the car won't start, until the starter overheats and the insulation between the windings starts to go. The reduced reactance and resistance cause the starter to draw more current which heats it up even more which causes even more insulation to melt...

I've never seen this with a Volkswagen starter, but I think that's because most people driving VWs are a little more knowledgeable about cars than average. But I've seen it happen lots of times with tractors and old trucks that have been converted to twelve volts because the owner lacked understanding enough to keep the six volt system reliable and went for what he thought was the easy fix.

To sum up: there is nothing wrong with using a six volt starter in a twelve volt conversion as long as one bears in mind that the starter must not be cranked more than a few seconds at a time. If the car is intended as a daily driver for the young and inexperienced one should at least consider installing a twelve volt starter.
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PostPosted: Thu Dec 10, 2009 10:37 pm    Post subject: Reply with quote

As you can see in the following post, damage to the flywheel is a real problem when using a 6 Volt starter in a 12 Volt system. Some 6 Volt starters may last longer than others in a 12 Volt system, but they will all eventually fail. Replacing a damage flywheel and a burned out starter will cost several times more than installing a 6/12 Hybrid starter.

Quote from the following post:
http://www.thesamba.com/vw/forum/viewtopic.php?t=107515&postdays=0&postorder=asc&start=0

rusty57 wrote:
Here is what i understand. This is the same situation i have with my wife's car. It is a 66. Originally 6 volt. At some point, a half assed 12 volt conversion was performed, much like the ones i've too done in the past. Change the battery, all bulbs, and maybe the generator/or to 12V alternator. Kits are relatively cheap, and pretty straight forward. I always put off the starter, and flywheel, because they are a pain, and leaving the 6 Volt crap in there, works just fine...for a while. The starter is now spinning up a lot faster with the 12 V battery. This causes the teeth on the 6 V flywheel to wear and even chip off. Look at this example of my current 6 volt flywheel. you may be able to see the damage.
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