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Differences in ECU between the years?
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davis911s
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PostPosted: Mon Apr 20, 2009 7:20 pm    Post subject: Reply with quote

davis911s wrote:
So what about for a 75 AUTOMATIC? Are these interchangable or a one year only?

Shawn


Anybody?
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1977_L63H_P27
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PostPosted: Thu Dec 16, 2010 5:43 pm    Post subject: Reply with quote

Karl wrote:
kcandthez wrote:
So if I understand correctly,
The AFM doesn't matter if it came from an Automatic or a manual as long as it's a 7 or 6 pin respectively?
Thanks,
My early 76 Westy Automatic Delux has a 1.8L and a worn AFM plate, I have moved over the plate and it runs great now (after alot of work....) and am going to be looking for a better AFM for the thing...
Thanks,
KC Very Happy


No. You cannot use any 7 pin AFM in a mid 76 to 78 and 79 Fed bus. Only the 018 or the 020. 79 Calif is 7 pin but it is only for the one-year-only 79 Calif version. It is part number 0 280 200 022.

Also you cannot use Vanagon AFM's which are also 7 pin:
0 280 200 025 80 Calif which subs to
0 280 200 030 80-83.5 Calif
0 280 200 028 80 Fed which subs to
0 280 200 032 80-82 Fed
0 280 200 038 82 Fed


Just curious...does anyone know why exactly a Vanagon AFM won't work on a bay window? I'm searching high and low for an AFM and found a good 032 today. Thanks in advance.
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Alan Brase
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PostPosted: Thu Dec 16, 2010 7:54 pm    Post subject: Reply with quote

Regrettably Karl is no longer with us. And he was the best! http://www.thesamba.com/vw/forum/viewtopic.php?t=3...;start=240 I think 80-83 Vanagons had a rev limiter built in. And of course the 49 state and california difference. Otherwise they seem to be the same as 77-79's.
Al
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Wildthings
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PostPosted: Thu Dec 16, 2010 8:11 pm    Post subject: Reply with quote

Rev limiter isn't in the AFM, so that wouldn't be a problem. You still need to know if its a 6 pin or 7 pin system you are wanting to use it in. The basic plug design may have changed at some point so that would be something to check/compare.
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PostPosted: Fri Dec 17, 2010 4:36 am    Post subject: Reply with quote

1977_L63H_P27 wrote:

Just curious...does anyone know why exactly a Vanagon AFM won't work on a bay window? I'm searching high and low for an AFM and found a good 032 today. Thanks in advance.


i've used vanagon aircooled AFM's in a bus (with the bus ECU) and found that they work fine. can't tell you the numbers off the top of my head. my guess would be the bus ECU would need to be the '79 federal, at least i am pretty sure that is the ECU that worked with the van AFM.
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1977_L63H_P27
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PostPosted: Fri Dec 17, 2010 5:54 am    Post subject: Reply with quote

The 032 AFM is seven pin and the plug design is the same as my '77. I think I'll give it a try. Thanks for all the help Smile
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PostPosted: Fri Dec 17, 2010 6:49 am    Post subject: Reply with quote

Wildthings wrote:
Rev limiter isn't in the AFM, so that wouldn't be a problem. You still need to know if its a 6 pin or 7 pin system you are wanting to use it in. The basic plug design may have changed at some point so that would be something to check/compare.


strange place for it but it actually is in some models and was documented by Karl in a thread. I have seen it mentioned in other Bosch data. It appeared first around 1977 in California models. It is designed to cut off fuel to protect the catalytic convertor and from what I can tell appears only on models with a cat.

This is from one of Karl's posts. See * footnote at bottom of page. I really miss Karl.

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Wildthings
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PostPosted: Fri Dec 17, 2010 8:22 am    Post subject: Reply with quote

Karl wrote:
Oh yes there is. There is a speed limiter built into every bus ECU. This is from the 1974 repair book. USA/Canada 1.8 had carbs, Calif auto trans got EFI:

http://www.thesamba.com/vw/forum/viewtopic.php?t=336654

As Karl noted the rev limiter is in the ECU, it is not in the AFM.
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PostPosted: Fri Dec 17, 2010 8:54 am    Post subject: Reply with quote

splitting hairs. Thread was on ECU's.
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PostPosted: Fri Dec 17, 2010 12:16 pm    Post subject: Reply with quote

From what I know (please correct me if im wrong)


some of the differences are....
75 does not have temp 1 in afm (this is the 7th pin on 76-up afm)
76 has full throttle micro switch on throttle body
77-78 (ca & fed) has full throttle sensor in afm
79 fed is the same as 77-78
79 ca has oxygen sensor both the afm & brain need this to work

76 uses a 018 afm
77-78 use a 020

You can put a 020 in a 76
the micro switch on throttle body becomes an ornament
because there is one built into the 020 afm

but you can’t put a 018 in a 77-up without changing the harness & adding the micro switch
the afm will seem to work but when you go full throttle there will be no sensor
to tell the ecu that everything needs to be wide open

this same concept apply's to 79-83 afm's & ecu's
it will work if the wire harness can support the components & sensors
that are required for the modal (afm or ecu)

A ecu that needs info from an oxygen sensor won’t work
if there is no oxygen sensor

but if the fi system has a oxygen sensor & the afm & ecu do not need it
then it will work

I don’t know what other components vanogon fi system have that bus do not have
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PostPosted: Fri Dec 17, 2010 12:40 pm    Post subject: Reply with quote

Quote:
but you can’t put a 018 in a 77-up without changing the harness & adding the micro switch
the afm will seem to work but when you go full throttle there will be no sensor
to tell the ecu that everything needs to be wide open


actually the 018 and 020 are the same inside. The 018 was used late 1976 and 1977. 020 is 1978.

http://www.thesamba.com/vw/forum/archive/index.php/o-t--t-286595--.html

Quote:
Karl Mon Mar 24, 2008 9:47 am

--------------------------------------------------------------------------------

Uh.... no.... all the numbers you listed are DECEL valves except the last one:

Early 75 = 022 906 301 C
Late 75 = 022 906 301 A
Early 76 = 022 906 301 A
Late 76 = 022 906 301 B
77 & later = 022 906 301 D
79 calif = 039 906 301

The AFM [air flow meter] has these numbers:

74-75- early 76 up to vin 2x6 2077 583 build date to the end of 12/75:
0280 200 012 [6 pins]

mid 76-77 from vin 2x6 2077 584 and build date 01/76:
0280 200 018 [7 pins]

78 and 79 Fed:
0280 200 020 [Vw subbed the 018 to this one and it also fits in place of the 018]

79 Cal:
0280 200 022

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PostPosted: Fri Dec 17, 2010 8:48 pm    Post subject: Reply with quote

then what makes the 1976 018afm
different from "77" & up 020

there has to be something different
for them to have a different ##

& how else do we explain why its ok to use 020 in a 76
but not a 018 in 77-up
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PostPosted: Fri Dec 17, 2010 8:52 pm    Post subject: Reply with quote

my 1977 runs the same whether it has a 018 or a 020 in it. All that matters is the ECU and FI harness are correct. I sent you a PM showing the part numbers from an old ETKA. (below). When I visited FIC last year they showed me the part numbers of the interior parts on a 018 and a 020. They are 100% the same.

Image may have been reduced in size. Click image to view fullscreen.


Also here is what Richard Atwell has on his site from a Bosch Catalog

Quote:
I was looking at the Bosch Master Price List that came out in Feb 2006 and this is what they list as the status of our FI parts (see index at bottom). This gives you an idea of what parts will still be available from Bosch in the short term.

B -- Temperature Sensor II, 0 280 130 012
B -- Thermo-Time Switch, 0 280 130 214

C -- Fuel Injector, 0 280 150 114
C -- Pressure Regulator, 0 280 160 200
C -- Cold Start Valve, 0 280 170 026


D -- Air Flow Meter, 0 280 200 012 (75-early 76)


W -- Series Resistor, 0 280 159 001
W -- Air Flow Meter, 0 280 200 022 (79 CA)
W -- Air Flow Meter, 0 280 200 018 (77)


F -- Decel Valve, 0 280 160 315 (79 Fed manual trans)


O -- Fuel Filter, 71 013, 0 450 901 005
O -- Air Flow Meter, 0 280 200 020 late 76-78 was C in 2005
O -- Auxiliary Air Valve, 0 280 140 101 [was B in 2005]
O -- Decel Valve, 0 280 160 303 (76-78 manual)
O -- Decel Valve, 0 280 160 313 (79 CA manual)


S -- Fuel Pump, 0 580 463 016 -> F -- 69470 [was 69494 in 2005]


(0 580 463 010 was the earlier model)


And here is BusBoys page

Quote:
Air Flow Meter - Rebuilt - Exchange
Our Rebuilt Air Flow Meters are completely gone through and our experience on our own Buses & Vanagons with these have been exemplary. Warranty is 6 months.

022-906-301CX 1974 Calif. Automatic $350.00 PLUS $110.00

022-906-301AX 1975-Early 1976 (0280 200 012) $151.00 PLUS $110.00 Core

022-906-301BX Late 1976-1977 (0280 200 018) $155.25 PLUS $110.00 Core

022-906-301DX 1978-1979 (0280 200 020) $171.00 PLUS $110.00 Core

039-906-301X 1978-1979 (0280 200 022) $350.00 PLUS $110.00 Core

Note: Be sure to note the Bosch Number on your original Air Flow Meter. If the number on yours does not match the list above, please call us to properly interchange it for you.


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PostPosted: Sat Dec 18, 2010 12:25 pm    Post subject: Reply with quote

So, I've hit another snag...big surprise. I had heard something rattling inside the AFM while I was cleaning it up, but decided to hook it up anyway. The pump kicked in as soon as the key was on. I popped the lid and found the steel arm that pushes the contacts open was broken off. I have the wiper arm out of the old AFM and they are the same. How difficult is it to swap these out? And are they super sensitive to position or will close be okay? I've already marked the position of the arm and removed the arm from the junk unit...could it be that simple to do?? Thanks!
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PostPosted: Sat Dec 18, 2010 2:10 pm    Post subject: Reply with quote

Well it was that simple! She's running again.
My last problem, and one that I hope to fix before long, is my low idle. The highest I can get her is 830 to 850 rpm, and that's with the bypass screw turn all the way out. This bus is an auto, so I need to see 950 rpm.
Anyone else had this low idle bug? Thanks!
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PostPosted: Sat Dec 18, 2010 3:17 pm    Post subject: Reply with quote

Which distributor are you running and what do you have it timed to?
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PostPosted: Sat Dec 18, 2010 4:34 pm    Post subject: Reply with quote

Wildthings wrote:
Which distributor are you running and what do you have it timed to?


Still the original single vacuum distributor, upgraded to hall cell. Mechanical advance set at 30° BTDC. That makes it idle at 5° BTDC. And with the hose attached I get about 10° more advance at 3500 rpm's.
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PostPosted: Sat Dec 18, 2010 6:50 pm    Post subject: Reply with quote

do a cylinder balance test

There are two idle adjustment screws. One is on the AFM and controls mixture. You need an Air to Fuel meter to set it, and the other is on the throttle body. This one controls the idle speed. If neither got you to 900 then that is spooky cause what does it do when you open the throttle?

If it runs fine with the throttle open you may have a leaky EGR if it is still attached.
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PostPosted: Sat Dec 18, 2010 7:22 pm    Post subject: Reply with quote

No EGR and I'm not messin' with the enrichment screw Wink. I don't believe that's the issue anyway. I've had three different AFM's on here since I started going back to FI and it idled slow with them all. As I said before, it starts good and is running fine. Just with the low idle, it's sounds a little iffy when you put it in drive. But barely putting your foot on the accelerator brings it into the 900 rpm range. All in all it's way more enjoyable to drive than when it had the progressive carburetor. I'm going to add clamps to the runner hoses and see if that helps anything.
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PostPosted: Sat Dec 18, 2010 8:13 pm    Post subject: Reply with quote

1977_L63H_P27 wrote:
No EGR and I'm not messin' with the enrichment screw Wink. I don't believe that's the issue anyway. I've had three different AFM's on here since I started going back to FI and it idled slow with them all. As I said before, it starts good and is running fine. Just with the low idle, it's sounds a little iffy when you put it in drive. But barely putting your foot on the accelerator brings it into the 900 rpm range. All in all it's way more enjoyable to drive than when it had the progressive carburetor. I'm going to add clamps to the runner hoses and see if that helps anything.


Has anyone sniffed the mixture to see what it is?
Have you tested each diaphragm including the Automatic trans with a mityvac to see if they all hold vacuum? Done the brake booster test? Spayed the hose joints etc with a tiny touch of carb spray to see if there are any leaks? Checked compression and done a cyl balance test? Those are things I would do before spending too much time with it. Just a guess but my idle would be 1500 RPM if I opened that idle speed screw all the way open.
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