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Late 62 panel back alive
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SkooobaSteve
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PostPosted: Mon Jul 14, 2008 1:52 pm    Post subject: Late 62 panel back alive Reply with quote

Got this panel a couple of years ago not know what I was getting into. I had no idea how to do metal work of any kind
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_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jul 14, 2008 2:04 pm    Post subject: Reply with quote

Well ended up making friends with a resto guy and did some trading. He put me in the school of hard knocks and I learned ALOT learned to love metal work and all that is involved with it. It took me awhile to get the hang of it. Well the guy was having problems and I never got to work on it. So moved it to the house and took off working as fast as I could. Finally after a realy long week and weekend its in paint.
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If you wanna see the build in more detail its on the sbs site (alot of pictures) I still lack alot of small odds and ends but starting the wiring tonight then fix the mainshaft bearing in the transaxle.
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Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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Panhandle_dubs
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PostPosted: Mon Jul 14, 2008 2:08 pm    Post subject: Reply with quote

i like the colors. keep it up
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neonrick
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PostPosted: Mon Jul 14, 2008 2:16 pm    Post subject: Reply with quote

Very nice!!
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estofer
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PostPosted: Mon Jul 14, 2008 8:15 pm    Post subject: Reply with quote

Good looking Panel!! Very Happy
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Culito
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PostPosted: Mon Jul 14, 2008 9:02 pm    Post subject: Reply with quote

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Love the hillbilly gas pedal fix.
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SkooobaSteve
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PostPosted: Tue Jul 15, 2008 6:19 am    Post subject: Reply with quote

That wasnt the half of it lol. Got to love Alabama the decklid was held on with door hinges. Not to mention the holes in the floor patched up with copper screwed down and tar. Confused
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Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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volksfahrer.nl
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PostPosted: Tue Jul 15, 2008 8:27 am    Post subject: Reply with quote

Cool bus!
It's awesome you did all the work yourself!
That's my goal to with my bus.
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66 panel
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SkooobaSteve
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PostPosted: Tue Jul 15, 2008 10:26 am    Post subject: Reply with quote

http://www.steeringboxscrapers.com/forum/viewtopic.php?t=1971&start=0

Here is the link to al of the stuff that was done one by one. First bunch of pictures are not in order but didn't wont to take the time to order them. Man its great to say you did all of you own work. Then again it was a learning experience for sure. I would of done alot of stuff different now that I know what I do. For starts find a better bus lol. Then again I guess I saved this one it would of been passed around just rotting alittle more each time.
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Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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sloans265
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PostPosted: Tue Jul 15, 2008 4:28 pm    Post subject: Reply with quote

Dayum Johnathon, looks great! Shame you can't drive it down this weekend for your Bachelor Party!

We could load up the strippers in the back! Twisted Evil


Amazing how you found time to fix up the bus while at the same time buy a house and get ready to get married!
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SkooobaSteve
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PostPosted: Wed Jul 16, 2008 5:44 am    Post subject: Reply with quote

No kidding man its killing me I wanna get it done but stuff keeps comming up. Its taking alot longer to put it all together than I thought. Its all good we'll still have a good time Very Happy
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Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:11 am    Post subject: Build thread Reply with quote

Figured I would fill in this thread with all of the details of the build since Im at work and bored lol.
Ok so we got it moved to his shop and started to work. I decided to lower the bus so started by raising the steering box. sorry no pictures on that one. Just measured the angle and cut the support moved it up and welded it back with braces. It was easy with the floor out. Very Happy
This is the first thing I ever made from metal a simple bend. I had no idea where to start used some cardboard did this and it opened my mind to metal.
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Next the the dogleg on one side was shot had to fab the inner side
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Then got the floor in
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this felt good learning and make progress so went on to patching up the pass side door. Appairently when you put spray foam inside the door it rust alot faster lol.
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repairing
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and bam
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_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:12 am    Post subject: Reply with quote

Now the cargo doors were majorly f'ed as well
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first lesson here was weld to fast and warp the fudge outa stuff lol.
so I learned how to shrink metal with a torch
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it turned out ok the WW skin SUCKS the edge didn't match the oe other than that didn't use a lot of mud and it turned out not to bad
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Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:13 am    Post subject: Reply with quote

Next thing I had to do was tackle the window metal. I had ordered a peice that was hand made for the front. It was far from perfect..... Thought alot better than what I could of done so not complaining. First I mounted the safaris so I would have some guideline.
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replacement peice
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off with the old.
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on with the new
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looks easy right no here are some stuff I had to fix
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notice the angle not correct turned nice thought
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_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:14 am    Post subject: Reply with quote

Now I made a discovery the latches at the bottom wouldn't work for some reason. They were sitting to far back and wouldn't allow the safari latch to hook them without breaking so I made some.
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Now the radio was fun.
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Ended up pretty nice.
This is where things got crazy, the guy shut down the shop and I couldnt get to it to work much at all..... ended up getting the front suspension under it and patching up one tail light hole and one window covered
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Well I proposed to my g/f at the time around and decided that I wonted to have this thing done before my wedding. So I got the bus to my house in my garage in Jan 2008. The wedding was Aug 2nd so I got work.
_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:14 am    Post subject: Reply with quote

Started on the cargo rockers
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had to get all the rust stuff out that was the hardest part...
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That was done on to the next thing the rear drivers corner. I figured the old one was beyond me to fix so got a used one from the samba. Was old there was no bondo yeah.......
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got mad started removing the old corner.
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hammered the new old replacement back into some sort of usable peice
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decided to use part of the side from the new one to help line it all up.
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It worked realy well lined up
before I installed it repaired the fender splash area.
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welding
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corner fitted and done.
_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:16 am    Post subject: Reply with quote

Here is a picture of the drivers side before it went to my house in all its nasyness
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So next was to take out that rocker... killed the rust finished cleaning it all (prep work sucks) started back on it
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With that out of the way went to patch up the window hole. I had someone cut the metal out of a panel, but it was so warped and messed up wasnt worth anything. So sat down thought about it and stole all of the braces from that peice of metal.
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Welded those in then made alot of measurements got some sheet metal trimed to fit
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and mud
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didnt take alot of mud either I was relay suprised that I didn't warp the crap out of it....

now while I couldn't work on the bus I was pulling strings and doing what I could. I didn't have a engine the old one had a rod sticking out of the top of the case. Found this baja new engine
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put a used engine pulled the mexican engine down and put it in the bus. Sold the baja for what I had in it was back on top.
_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:17 am    Post subject: Reply with quote

I also got the seat frames and wheels sand blasted. etched primed and back. while working at my house got the wheels to my buddy (guy who taught me alot) for paint. .
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sorry for no pictures of the work being done
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Seats turned out nice. Used the hair materail from WW.
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Got the gas tank bladered at a local radiator shop.
Oh yeah found this picture of the old engine
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nice huh dont know how someone pulled that one off.
I also got nates offset spring plates in and the transaxle installed
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Went to put decklid on and found out that the stupid screws were broken off.... All off them. The decklid was hanging by some screen door hinges..
So went into the engine bay cut the metal to get to the strips. Took the metal peice out drilled and retaped the holes. So that worked nicely got the decklid back on.
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got wheels back from paint
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dog was out in the shop with me working alot lol
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little mutt kept getting into anything he could.
Cleaned the engine up alittle repainted all the tins
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Por 15 is your friend lol
painted the gas tank and installed it
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Finally got the bus down on 4 wheels rolled it out for the first time in a few months
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_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:19 am    Post subject: Reply with quote

Now back to work, Battery tray install
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Now engine this was a bid night
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Installed it found out the beetle transaxle was no good... stuck in first so pulled it and got another it was whining. So got it rebuild thats the short story anyways.

Now for some primer
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went to hook up the pedals found out that the clutch hole wasn't in the right spot. did some measureing and just made a new "patch" section out of some crap.
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Even got my girl to help out alittle was a hot long day.
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_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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SkooobaSteve
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PostPosted: Mon Jan 04, 2010 8:20 am    Post subject: Reply with quote

Well got it in primer finaly.
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even got to drive it. rigged it just to pull out then back in just to test out the suspension and for the heck of it.
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_________________
Jonathan
Romans 6:13
WTB 67 beetle rear seat belts.
59 Euro ragtop build with my dad
http://www.thesamba.com/vw/forum/viewtopic.php?t=493553&postdays=0&postorder=asc&start=0
65 dlx Slow build
http://www.thesamba.com/vw/forum/viewtopic.php?t=391061
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