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DrDarby Samba Member
Joined: May 12, 2004 Posts: 6534 Location: Northern Illinois
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Posted: Mon Nov 10, 2008 11:47 am Post subject: Defrost: lets see some unique solutions that work. |
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My new to me '62 is pretty rust free however the front end of the heater tubes must be rotted from a lifetime of leaks. I really don't want to cut up the car to fix them as it is a daily driver. I have a few things on mind for heat & defrost but wanted to see some other's ideas.
My 1st thought is pipe the passenger side heat up through some flat tubing I have and pipe it into a Type 2 blower in the trunk and each hose off the blower to defrost. I'll be able to hide most of this except the the blower in the trunk.
I don't have time this winter to put channels in the car and hate to cut it up anyway as both inner & outer channels are perfect, just heat tube needs help.
The car is a 62 on a 65 chassis and is slated to be my daily driver unless there is slop on the roads from snow so some mods will not be unlawful to my purist self! _________________ Midwest Autosavers, Inc. Woodstock, IL |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34003 Location: Conejo Valley, CA
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Posted: Mon Nov 10, 2008 11:51 am Post subject: |
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Can you use a mirror and flashlight to see what the bottom of the "bermuda triangle" (inner fender area) looks like? Some have jammed a stiff PVC pipe down there to mate with the heater channel outlet.
Last edited by KTPhil on Mon Nov 10, 2008 12:42 pm; edited 1 time in total |
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glutamodo The Android
Joined: July 13, 2004 Posts: 26310 Location: Douglas, WY
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Posted: Mon Nov 10, 2008 12:08 pm Post subject: |
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Bermuda triangle, funny. I always just called it the black hole, myself. The black hole with spikes, if the carpet nails are still present! I've got myself pretty good on those.
Like Phil, I wonder if the lower end of the hose just rotted away and piled up, plugging it off. I've seen that before. I'd try removing your existing how, then digging down in there with a "claw pickup tool", extended magnet, and a shop-vac (empty the can first, you never know what "goodies" you might suck up - you probably will end up with a couple of the knurled nuts that hold the wiring cover on. I think I found three in one car once, but two of them were too gnarly to salvage. ) On my first baja, I had to do that, and I got some new flexible hose somewhere (don't remember where now) that was the same size as the stock, and managed to get it down there after I'd cleaned it up good. I think I took the hood and hood hinges off so I'd have better access and sight. Also, there's that small round access hole inside the car under the carpet down there.
-Andy |
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drscope Samba Member
Joined: February 19, 2007 Posts: 15273 Location: Baltimore, Maryland USA
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Posted: Mon Nov 10, 2008 12:39 pm Post subject: |
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Putting an electiric blower in under the rear seat is one of the best modifications I ever made to a daily driver VW. You can buy these blowers for about $25 at the boat supply store. They use them as bilge blowers.
They can be installed in a few places and in a few ways. I took the heater mufflers out of the heater channel between the rear and the side of the car under the rear seat. Then plumbed in the blower.
1 on the driver's side really helped. And it gives you a very good defroster. (unusual for a bug) If you put in a blower on each side, you may want to wire them to individual switches! If both are running at the same time, it can roast you out of there!
This may not fix your problem if your channels are rotted away, but it may force enough hot air through the foot outlet to make an improvement. And if you install 2 of these, you will have PLENTY of heat and be able to keep the windshield clear. _________________ Mother Nature is a Mean Evil Bitch! |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34003 Location: Conejo Valley, CA
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Posted: Mon Nov 10, 2008 12:43 pm Post subject: |
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glutamodo wrote: |
The black hole with spikes, if the carpet nails are still present! I've got myself pretty good on those. |
X100! Those rusty nail spikes can REALLY do a number on your arm! |
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DrDarby Samba Member
Joined: May 12, 2004 Posts: 6534 Location: Northern Illinois
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Posted: Mon Nov 10, 2008 2:47 pm Post subject: |
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I invented the bilge pump blower modification and have them on everything so getting air into the heater channels is no problem. I've removed both my defrost hoses and am very aware they they are no good after 15 years as they come apart and mine were 47 years old and crudded up solid. There is a flange left and I can get a new hose on but very weak flow out the hose. I've run a wire up the channels so no mouse nests or anything although there was a shop rag jammed in the passenger rear adapter where the 62-63 had the 1.5" hose for the adapter rear foot vents.
I can stick an air hose in the rear pipe with 60# air and only get a weak flow up front. I imagine the forward elbow or "cap" is non existing or the tube is perforated elsewhere.
I'm not opposed to cutting into the car but prefer not to just looking for other's ideas besides the obvious of making the stock system 100%. I simply don't have the time to cut into the car before summer as it is my daily driver.
I guess I should at least cut a window into the black hole and over the heat vent and see what is up. _________________ Midwest Autosavers, Inc. Woodstock, IL |
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Max Welton Samba Member
Joined: May 19, 2003 Posts: 10697 Location: Black Forest, CO
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johnnyrotten I Cure Seizures!!!
Joined: January 06, 2004 Posts: 1209 Location: Behind the security gate
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Posted: Tue Nov 11, 2008 7:36 am Post subject: |
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I steal multiple bottles of Rubbing alcohol from work (hospital), fill an old windex bottle, squirt it on the windshield before taking off.
John _________________ Enemies are friends in reverse..... G. Busey
In the garage....
64 Ghia
66 beetle
56 Oval rag
58 ex-art project Beetle
A fleet of parts buses and ghias |
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Rowroy Samba Member
Joined: November 07, 2006 Posts: 1012 Location: The ass of nowhere
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Posted: Tue Nov 11, 2008 10:10 am Post subject: |
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johnnyrotten wrote: |
I steal multiple bottles of Rubbing alcohol from work (hospital), fill an old windex bottle, squirt it on the windshield before taking off.
John |
So you're the reason health care in this country is bass-ackwards!! _________________ Suicide is man's way of telling God, "You can't fire me; I quit!" - Bill Maher |
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Hotrodvw Samba Member
Joined: July 06, 2004 Posts: 6327 Location: Orygun
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Posted: Tue Nov 11, 2008 10:51 am Post subject: |
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Have any of you guys used the booster fans W/O heat simply for a forced air fan w/ a creative vent for the warm days??? _________________ '67 Sunroof
Eric
78x94 with IDA's....oober fun
Horsepower is an addiction........Addictions cost
lots of money!
Hose & Fittings
Last edited by Hotrodvw on Tue Nov 11, 2008 1:49 pm; edited 1 time in total |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34003 Location: Conejo Valley, CA
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Posted: Tue Nov 11, 2008 1:45 pm Post subject: |
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If defogging is what you need (not defrosting) then a soapy rag, dried and rubbed on the inside, will stop the moisture form forming small drops, and instead form a sheet which does not interfere with your vision so much.
Last edited by KTPhil on Wed Nov 12, 2008 1:14 pm; edited 1 time in total |
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Yukonblood Samba Member
Joined: October 18, 2008 Posts: 34 Location: Brookings
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Posted: Tue Nov 11, 2008 6:19 pm Post subject: |
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Yep...The boat bilge blower under the driver side rear seat works great....I put hidden toggle switch under the dash for on/off....works great. The little buggers "melt" after awhile and you'll need to replace them. I have done this. I plan on using a small metal squirel cage fan for the next install. BEWARE!!! The heat you'll get is incredible.....also the defrost is excellent |
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justin67 Samba Member
Joined: July 27, 2008 Posts: 99 Location: DFW, Texas
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Posted: Tue Nov 11, 2008 11:10 pm Post subject: |
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Does anybody have a good pic of the blower plumed and mounted under the rear seat? _________________ '67 Type 1 sedan, 1641cc
'80 Porsche 928, not stock |
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Spezialist Banned
Joined: July 01, 2005 Posts: 1941
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Posted: Tue Nov 11, 2008 11:20 pm Post subject: |
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_________________
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Viande Samba Member
Joined: August 14, 2008 Posts: 1719 Location: GA
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Posted: Tue Nov 11, 2008 11:32 pm Post subject: |
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Max Welton wrote: |
My 63 baja has no tubes running up from the front of the heater channels. Apparently the PO didn't think they would be missed.
This is a 60w (i.e. not much) 12 volt defroster I got at Napa a few years ago. It is afixed to the dash with velcro.
Don't laugh, it works. Got me through the last 5 winters.
Max |
LOL! I used that same lil heater in my 69 for many winters to defrost the windshield. Thanks for the memory. |
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Jody '71 Samba Member
Joined: July 16, 2005 Posts: 2842 Location: Manassas VA
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Posted: Wed Nov 12, 2008 7:59 am Post subject: |
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I've always wondered if this scheme I've been thinking of would be functional. I've got this small hand held Conair 1250 Watt hair dryer that my son's babysitter left over here years ago. With the hair dryer mounted in a convenient place under the hood, it has like a 1 3/4" od opening that you could attach some high temp flex fresh air hose to a "Y," then from there to each defrost hose under the hood. With a 12V to 120V converter and it pre-set to "on" and "low" and hooked up to a toggle switch under the dash, I bet you'd get great defrost whenver you wanted it. This all may sound silly but I bet it would work really good, and would be easily removed if you wanted. _________________ '66 Beetle
2011 Hyundai Elantra Touring |
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glutamodo The Android
Joined: July 13, 2004 Posts: 26310 Location: Douglas, WY
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Posted: Wed Nov 12, 2008 8:50 am Post subject: |
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Years ago I thought about trying the hair dryer thing. Never did though - The biggest problem with that is the amount of power it would use. Back then, inverters were very expensive. High wattage ones still aren't cheap, but definately more affordable than they used to be. Still, it comes down to power. First, you'd need a pretty large inverter to run a 1,250 watt hair dryer, I've seen 1250-1500W inverters for sale for around 100 bucks online. You'd need to hook the inverter up with a heavy gauge cable, preferrably a short one, so that would mean mounting it close to the battery. One inverter website I was looking at posted this general formula for determining the DC current draw of an inverter : AC Watts divided by 12 x 1.1 = DC Amps, So for a 1250W hair dryer, that would mean around 114 amps. You'd drain your battery fast at that rate! Even if the "low" setting was half power on the hair dryer, that still well over 50 amps. |
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Jody '71 Samba Member
Joined: July 16, 2005 Posts: 2842 Location: Manassas VA
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Posted: Wed Nov 12, 2008 10:33 am Post subject: |
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Yeah, I just got the lowdown with Deathman 68 who is an electrical engineer and said the same thing about the draw. Well, it was just a thought _________________ '66 Beetle
2011 Hyundai Elantra Touring |
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fred69vert Samba Member
Joined: August 17, 2007 Posts: 2200 Location: Home of the US Navy Atlantic Fleet, Norfolk, VA
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Posted: Wed Nov 12, 2008 11:12 am Post subject: |
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About a year ago someone posted on here their setup for helping the defroster. They used a pair of 12 volt electric air mattress pumps fitted into the hoses that go to the defrost ducts (in the trunk). I tried this method and while it did increase airflow, it didn't work much better, and the darn air pumps were LOUD!!!! So I took them out. I may put them back, it I can find a way to insulate them and cut down the noise. _________________ I'm not losing my hair, it's just retired and relocating further south.
1969 VW convertible, "Heidi" |
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glutamodo The Android
Joined: July 13, 2004 Posts: 26310 Location: Douglas, WY
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Posted: Wed Nov 12, 2008 12:43 pm Post subject: |
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fred69vert wrote: |
tried this method and while it did increase airflow, it didn't work much better, and the darn air pumps were LOUD!!!! . |
Yeah, regarding noise.... Those bilge pumps are loud too, too loud for my tastes. But any fan is going to put noise into the ducting - unless you put some kind of sound deadener or noise muffler downstream from it. Eons ago at a VW swap meet I spotted some old Type 3 heater muffler duct piece and immediately though it'd be good for a bug so I bought it and saved it, and later used it. On both of my bugs - 61 and 62 bodies, I now run a squirrel cage blower mounted under the car between the engine and body(on the driver's side only) and under the back seat I've removed the metal pipe there - and in it's place, I put that Type 3 muffler duct piece (the other car I sort of made my own, some upholstery padding wrapped around a coil of wire to form a tube, then the whole thing wrapped again) and both of them work well to get rid of the noise. Here's that type 3 duct piece, I don't think I've ever seen another one.
-Andy
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