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1967 21 window restoration PDX
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Gmiee5
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PostPosted: Thu Aug 13, 2009 9:45 pm    Post subject: Reply with quote

While I wait for Gersons replacement pieces .

I decided to start on the long panel

Before:

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after the panel was removed

I will need to replace the pillers and outer support

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Starting to clean up the area and remove the pillers

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Last edited by Gmiee5 on Wed Aug 19, 2009 11:12 pm; edited 1 time in total
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mickey86004
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PostPosted: Thu Aug 13, 2009 9:49 pm    Post subject: Reply with quote

looking good. Keep the pictures coming. I can't wait to get to that point on the 15
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EverettB wrote:
No bullet turn signal 15 window qualifies as a parts Bus!




1959 15 Window
1958 Panel
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Gmiee5
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PostPosted: Fri Aug 14, 2009 11:28 am    Post subject: Reply with quote

mickey86004 wrote:
looking good. Keep the pictures coming. I can't wait to get to that point on the 15


Thanks for the encouragement Very Happy Very Happy


Last edited by Gmiee5 on Mon Sep 14, 2009 10:21 am; edited 1 time in total
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Gmiee5
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PostPosted: Wed Aug 19, 2009 11:19 pm    Post subject: Reply with quote

just started Fitting the outer support

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If you can tell I chose to run the out side skin up to the middle of the cross brace.

I also trimmed up the lower Dogleg

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and started to fit panels

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Next final fitting and welding
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Gmiee5
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PostPosted: Sat Aug 29, 2009 8:09 pm    Post subject: Reply with quote

Last week we were able to weld in the pillars.
And start to button it up the long panel. I was very glad that I chose to go up to the inside support verses just 7 inches up. By doing this I was able to remove the body damage


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Gmiee5
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PostPosted: Wed Sep 02, 2009 10:08 pm    Post subject: Reply with quote

a little more progress

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Gmiee5
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PostPosted: Sun Sep 13, 2009 9:29 pm    Post subject: Reply with quote

Drivers side is done. Finaly starting back on the passenger side.

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Gmiee5
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PostPosted: Mon Sep 14, 2009 11:16 am    Post subject: Reply with quote

I have the B pillar the rocker panel below the doors and the cargo floors to install.

Question:

Should I install the floors next and then install pillar and rocker using floor as guide?

OR

Install pillar using rocker as guide and fit floor after?
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hugheseum
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PostPosted: Mon Sep 14, 2009 11:25 am    Post subject: Reply with quote

pillars first,actually pillars before rockers
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Nor_AL_67
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PostPosted: Mon Sep 14, 2009 11:27 am    Post subject: Reply with quote

Gmiee5 wrote:
I have the B pillar the rocker panel below the doors and the cargo floors to install.

Question:

Should I install the floors next and then install pillar and rocker using floor as guide?

OR

Install pillar using rocker as guide and fit floor after?


I did the floor last. Install the pillar/rockers, tack to hold, then make sure you check cargo doord fitment.

edit: door
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63 Sedan
61 Rag
67 Type 1 Sedan
63 Type 2 Standard Walk-thru
69 Ghia
68 912

Amateur Versus Rusty Bus!
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Gmiee5
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PostPosted: Mon Sep 14, 2009 11:35 am    Post subject: Reply with quote

Nor_AL_67 wrote:
Gmiee5 wrote:
I have the B pillar the rocker panel below the doors and the cargo floors to install.

Question:

Should I install the floors next and then install pillar and rocker using floor as guide?

OR

Install pillar using rocker as guide and fit floor after?


I did the floor last. Install the pillar/rockers, tack to hold, then make sure you check cargo doord fitment.

edit: door


Did you have problems getting the rocker to fit properly?

It looks like I am going to have to bend the top of the rocker a considerable amount to fit correctly
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Nor_AL_67
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PostPosted: Mon Sep 14, 2009 11:58 am    Post subject: Reply with quote

Gmiee5 wrote:

Did you have problems getting the rocker to fit properly?

It looks like I am going to have to bend the top of the rocker a considerable amount to fit correctly


Yes, it took me (an amateur) hours to get the best fit. The rocker has to line up with the b and c pillars, inner rocker, short side rocker, floor height, cargo doors and dogleg all at the same time. I didn't have to bend anything, just keep playing with the alignment.
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63 Sedan
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67 Type 1 Sedan
63 Type 2 Standard Walk-thru
69 Ghia
68 912

Amateur Versus Rusty Bus!
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Gmiee5
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PostPosted: Mon Sep 14, 2009 2:18 pm    Post subject: Reply with quote

hugheseum wrote:
pillars first,actually pillars before rockers



Piller rocker and then Floor ?
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hugheseum
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PostPosted: Mon Sep 14, 2009 4:45 pm    Post subject: Reply with quote

yes
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Gmiee5
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PostPosted: Tue Sep 15, 2009 8:32 pm    Post subject: Reply with quote

This is a beautiful sight the first fitting of the cargo floors

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Gmiee5
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PostPosted: Sat Sep 19, 2009 10:21 pm    Post subject: Reply with quote

After drilling over a hundred and fifty holes for plug welding.

It is almost ready to weld in to place Very Happy Very Happy

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dippedbus
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PostPosted: Sun Sep 20, 2009 12:44 am    Post subject: Reply with quote

Fittted a gerson floor myself Very Happy ,tight fit getting it past spare wheel bulge.
Hardest bit for me was trimming around the heater tubes.
U will find that u need to make up flat floor plates for over the keyholes for the seat fixings( if ur using a middle seat) varies depending on seat legs and a decent catch plate.
Satisfying job to do grinding down all them welds neat is fun,greatwork there buddy Very Happy
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arod
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PostPosted: Sun Sep 20, 2009 6:16 pm    Post subject: Reply with quote

wow. just awesome work there. and you thought you just needed cargo floors! Laughing i myself have KF metal on my bus.
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Gmiee5
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PostPosted: Sun Sep 20, 2009 7:47 pm    Post subject: Reply with quote

dippedbus wrote:
Fittted a gerson floor myself Very Happy ,tight fit getting it past spare wheel bulge.
Hardest bit for me was trimming around the heater tubes.
U will find that u need to make up flat floor plates for over the keyholes for the seat fixings( if ur using a middle seat) varies depending on seat legs and a decent catch plate.
Satisfying job to do grinding down all them welds neat is fun,greatwork there buddy Very Happy


I removed my heater pipe to install the floor.

Also I bought the flat floor plates from Gerson.

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kombisutra
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PostPosted: Sun Sep 20, 2009 9:38 pm    Post subject: Reply with quote

Extremely excellent!
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