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1960 SO23 Westy - Cabinet and Metal Restoration
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grailoc
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PostPosted: Sat Jan 13, 2018 6:19 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

Hi everyone,
for the people interested I have some limba veneer available for sale.
Here is the add I have place:

https://www.thesamba.com/vw/classifieds/detail.php?id=2134817

thanks looking.
/Jerome
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Tue Feb 13, 2018 9:59 am    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

HI everyone,
a Lot of picture I posted in my thread were hosted into photobucket.
so if you can no longer see the picture, just install the following extension in your browser and all picture will be back on display !!:

https://chrome.google.com/webstore/detail/photobucket-embedded-imag/ogipgokcopooepeipngiikdkpmcpkaon

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HAVE FUN in your westies resurections !!!

/Jerome.
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Nov 05, 2023 6:13 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

Almost 4-5 years the bus has been hibernating on the lift.
now that I have finished to work on my 56 cabrio and learned how to do metal work with it, I have decided to redo the restoration of the bus.

the metal work that was done back 15 years was not to the level that bus deserves, so I have decided to undo the work and redo it correctly.

I will post pictures of the progress as I move forward.

Here are some from last week as I got it out from storage ready to work on it.
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438


Last edited by grailoc on Sun Nov 05, 2023 6:23 pm; edited 1 time in total
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grailoc
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PostPosted: Sun Nov 05, 2023 6:15 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Nov 05, 2023 6:16 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

removing all of the inside cabinets:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Nov 05, 2023 6:19 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

My 1st work was to remove the 1/4 floor pan patch which was not right for the bus so I will replace it with a more accurate patch.

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Nov 18, 2023 2:59 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

here is some update I have removed the right dogleg as there was some rust issues super amateur repairs that cannot fixed without removing it.

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Nov 18, 2023 3:02 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

the wheel arch still has a good amont of OG paint in it because of this old under coating protection.

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tha A pillar just have this hole rust issue the rest seems solid after after inspection

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Nov 18, 2023 3:04 pm    Post subject: Re: SO23 Westy - Interior Limba wood restoration - roof / panels Reply with quote

I am going to do all of the metal and rust repair job myself.

I think thus bus needs to have the restoration it deserves.

I am currently removing the whole rear floor pan, I will post pictures once done.
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Nov 19, 2023 6:00 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

here is the latest update the rear left section of the floor pan is now out.

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438


Last edited by grailoc on Sun Nov 19, 2023 6:02 pm; edited 1 time in total
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grailoc
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PostPosted: Sun Nov 19, 2023 6:00 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

final result:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Nov 25, 2023 7:32 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

in the last few evening, I worked on the B pillar removing most of the body components.

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Nov 25, 2023 7:34 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

here is the way it is right now:

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I took those annotations if anyone wonder how the part weld together
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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Nov 25, 2023 7:42 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

I also modified the autocraft outrigger to get the same details as the original one.
the left and right flanges have side cut and the drain hole needed to get bigger.


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[/img]
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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PostPosted: Sun Dec 03, 2023 4:45 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

before I continue with metal cutting I wanted to take a pause and play with flat sheet metal and started to redo from scratch the outer dog leg skin.

I invested about 4 hours into it so far, I am currently happy of the direction it is going so far:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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Bendango
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PostPosted: Sun Dec 03, 2023 4:49 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

Great - such a nice way to work. Would love to up skill like this myself one day. Thanks for the updates, both of your threads are really nice to follow.
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I want a real garage.

WANTED - [WTB] 55-62 Bus Thin Lip Package Tray SWR

Getting Used - SWR 60 westy copy built by vw ( apparently Rolling Eyes )
http://www.thesamba.com/vw/forum/viewtopic.php?t=320866

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grailoc
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PostPosted: Sun Dec 03, 2023 4:50 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

alignment with the door profile is really good so I can continue that reproduction. All of the fitment issues get addressed at every step, so I don't end up with a big mess like with some repro parts.

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what I did so far seems better than the gap with the damaged original dogleg:

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Dec 03, 2023 5:07 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

I just receive my hitch from Jeremy, here is his add,
he is making great quality hitch for the price !!

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_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sun Dec 03, 2023 6:06 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

Bendango wrote:
Great - such a nice way to work. Would love to up skill like this myself one day. Thanks for the updates, both of your threads are really nice to follow.


thank you for the comment !!
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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grailoc
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PostPosted: Sat Dec 09, 2023 6:16 pm    Post subject: Re: 1960 SO23 Westy - Cabinet and Metal Restoration Reply with quote

here is my 1st weld on the bus I decided to repair the outer skin of the right dogleg.

here is the part 1:

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[/img]
_________________
My 59 low light ghia: https://www.thesamba.com/vw/forum/viewtopic.php?t=452128
My 56 beetle convertible: http://www.thesamba.com/vw/forum/viewtopic.php?p=7796259
My 60 SO23 westy: http://www.thesamba.com/vw/forum/viewtopic.php?t=341539
My oldspeed 36hp autotechnik express build: https://www.thesamba.com/vw/forum/viewtopic.php?t=670827
My garage build: http://www.garagejournal.com/forum/showthread.php?t=199438
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