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roof cargo box vs. MPG
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Steelhead
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PostPosted: Mon Feb 09, 2009 8:14 pm    Post subject: Reply with quote

Andrew A. Libby wrote:
I've been curious how much of a difference mud flaps make.

Andrew


and while we're wondering...what about syncro height vs. carat height?
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pushkick
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PostPosted: Mon Feb 09, 2009 9:06 pm    Post subject: air flow Reply with quote

are you talking about covering the roof rack/ storage area above the front of the van?
what about front bumper storage rack with a wind foil? would this help at
highway speeds and for long trips?
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Rhinoculips
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PostPosted: Mon Feb 09, 2009 9:25 pm    Post subject: Reply with quote

Back to the original question....

If you look at the aerodynamic image given earlier, look at the orange Westy. Notice smoke and the big gap over the rear of the van. Then look at the non-Westy. Big difference. On the Westy, the rear half of the van above the poptop has no wind force in the area where the original poster has his box mounted. The wind is pushed up higher, over the box. It is almost a vacuum in this area. Thus, I don't think the box would effect the MPG's on a Westy like it would on a non-Westy.

Doesn't matter either way. Our vans, no matter how you look at them, are as aerodynamic as a barn.
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sc-surfer
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PostPosted: Mon Feb 09, 2009 10:10 pm    Post subject: Reply with quote

Fully loaded, 2 passengers, Thule box on top, well tuned stock 2.1l, speed at 55-65, up/down hill and over dale, 21 mpg. Can't imagine my box costing 5 mpg. I know I wouldn't get 26 mpg without it! My guess is that the newer aero boxes don't change mpg much on a Vanagon. Might on a much smaller car as a factor of percentage though.
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PostPosted: Mon Feb 09, 2009 11:10 pm    Post subject: Re: air flow Reply with quote

[quote="pushkick"]
what about front bumper storage rack with a wind foil?

Question what is it? what is available?
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RoryGirl
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PostPosted: Wed Mar 25, 2020 5:51 pm    Post subject: Re: roof cargo box vs. MPG Reply with quote

I know it won't cure what's going on underneath...

Tesla Model 3 with roof-rack box gets much better range if you flip box around

https://electrek.co/2020/03/24/tesla-model-3-roof-rack-box-range-efficiency/amp/
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PostPosted: Wed Mar 25, 2020 6:57 pm    Post subject: Re: roof cargo box vs. MPG Reply with quote

RoryGirl wrote:
I know it won't cure what's going on underneath...

Tesla Model 3 with roof-rack box gets much better range if you flip box around

https://electrek.co/2020/03/24/tesla-model-3-roof-rack-box-range-efficiency/amp/


Yes, but now it is an aerodynamic lifting body. So in theory, the faster you go the less grip the tires have.
Doubt if he'll reach take off speed, but the way some people drive a sudden move off the straight line might be a surprise. Most likely not!
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pdm777
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PostPosted: Wed Mar 25, 2020 9:56 pm    Post subject: Re: roof cargo box vs. MPG Reply with quote

After looking at the wind tunnel pics,

I moved my box as far back as possible.
and as low as possible. Aero

This also greatly improves effort to pop the top,
as the more weight rearward, the easier to pop the top.

Those with racks sticking way up in the airstream, boxes up high, ==== WWII German Stuka Dive Bomber air brakes, they are designed for max drag, and a set of triple wide ass pipe Yakima racks with a cargo box ain't far behind.

Next project is an airdam, with adjustment for raising and lowering.

First photo is before and after, lowering and moving as far back as possible.

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Steve M.
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PostPosted: Thu Mar 26, 2020 5:06 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

Installing a fairing in front of the bars does help.
you can buy one or make one.

https://www.autoanything.com/roof-racks/yakima-win...airing_BMM
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PostPosted: Thu Mar 26, 2020 10:14 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

pdm777 wrote:
After looking at the wind tunnel pics,

I moved my box as far back as possible.
and as low as possible. Aero

Image may have been reduced in size. Click image to view fullscreen.

I did a near cross country trip with a 95 Ford Escort wagon with a roof top box as far back as possible. I really track mileage and this was no exception.

I got three tanks over 45mpg, from a car that maxed out at 37-39 w/o the box.
Breaking up the suction off the rear I guess helped immensely.


Why I didn't just leave it on all the time?
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dlb154
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PostPosted: Thu Mar 26, 2020 2:56 pm    Post subject: Re: roof cargo box vs. MPG Reply with quote

vanagonjr wrote:

I got three tanks over 45mpg, from a car that maxed out at 37-39 w/o the box.
Breaking up the suction off the rear I guess helped immensely.

Interesting... Recently made a family trip to the Grand Canyon in a Honda Pilot with a cargo box on top. My parents went as well in an identical Honda Pilot without a cargo box installed. They consistantly did 3 mpg better than we did.

I like the idea of the cargo box on the Vanagon but not the lower MPG. If moving so there is an overhang on the back makes an improvement, I'd be interested in doing something similar. Only challenge would be opening the rear hatch with the cargo box installed (and overhanging).
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dlb154
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PostPosted: Thu Mar 26, 2020 3:00 pm    Post subject: Re: roof cargo box vs. MPG Reply with quote

pdm777 wrote:
After looking at the wind tunnel pics,

I moved my box as far back as possible.
and as low as possible. Aero

Image may have been reduced in size. Click image to view fullscreen.


What's your solution for opening the rear hatch with the cargo box installed?

Please post MPG results if you road test this setup.
Thanks!
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pdm777
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PostPosted: Thu Mar 26, 2020 11:01 pm    Post subject: Re: roof cargo box vs. MPG Reply with quote

The rear hatch opens all the way!
moving the weight to the rear makes popping the top so much easier.

Image may have been reduced in size. Click image to view fullscreen.

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dlb154
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PostPosted: Fri Mar 27, 2020 8:01 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

Nice!

How do you keep the cargo box from bouncing on the back end of the pop-top?

I saw your u-bolts from the cargo box to the front cross-bar. Do you have a t-slot mounted to the top for rear anchorage to the box?
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CanStan
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PostPosted: Fri Mar 27, 2020 8:28 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

A couple years ago, we did a ~6000 mile / 10000 km trip in the Vanagon with a cargo box on top. I recall doing the math back then, and determining it was going to cost me about an extra $125 in gas for that trip (obviously lots of variables like speed, wind, price of gas etc. would affect that. But it would be in that range give or take).
For me, it was worth every penny to have the extra storage space, regardless of the mpg loss. So I guess that's part of the factor in this whole thing. Ultimately, would you prefer absolute best mpg, or the convenience of the added cargo space? For the average guy puttering around town, and doing the odd short out-of-town weekend camping trip, I can't imagine you would ever notice the extra fuel cost. Your particular driving style would probably have a greater positive or negative influence in the long run vs the cargo box in my uneducated opinion.

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pdm777
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PostPosted: Fri Mar 27, 2020 11:25 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

The back part of the cargo box lies flat on the poptop,
and is secured with a large patch of industrial velcro.
It hasn't moved a hair in over a year of travels. very solid.
The goal was NO holes in the poptop!

And I agree, having a cargo box is a must for Westys.
I put camp chairs, kayak paddles, and bulky light items up top
and it frees up the floorspace inside. wish I did it years ago.

https://www.amazon.com/VELCRO-Industrial-Strength-...amp;sr=8-6

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dlb154
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PostPosted: Wed Apr 01, 2020 11:06 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

With over a year's worth of travel, how does this setup alter your MPG?

Any difference noticed; good or bad? Thanks!
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vanagonjr
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PostPosted: Wed Apr 01, 2020 11:16 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

dlb154 wrote:
vanagonjr wrote:

I got three tanks over 45mpg, from a car that maxed out at 37-39 w/o the box.
Breaking up the suction off the rear I guess helped immensely.

Interesting... Recently made a family trip to the Grand Canyon in a Honda Pilot with a cargo box on top. My parents went as well in an identical Honda Pilot without a cargo box installed. They consistantly did 3 mpg better than we did.

It will be highly dependent on the car and placement. Cargo box definitely caused a reduction in gas mileage on my Civic and likely most cars, certainly on all sedans. Also, factory crossbars will make it virtually impossible to place correctly on a wagon.
Note my box was long, narrow and not too tall. It is one of Thule’s smallest. I’m an sure a bigger box would have a negative effect.
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pdm777
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PostPosted: Wed Apr 01, 2020 11:45 am    Post subject: Re: roof cargo box vs. MPG Reply with quote

Can't answer your question about gas mileage.

I don't track it, Too many variables on each trip.

I drive 75+mph on freeway with no regard to mileage.
Driving the Sierras, 2nd gear (auto) on the steep climbs.
Then coasting back down. Then there's in town driving.

It doesn't matter, the utility of having a cargo box
and a kayak certainly trumps mileage.

Gas is cheap, but there's no where to go ! Now go wash your hands!

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