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Wolfsburg Factory Reconditioned cars
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rod_vw
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PostPosted: Fri Jun 29, 2018 11:31 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

Blue Baron wrote:
These cars were constructed provisionally right after the war. An unrestored '46 that I examined had many of the panels gas welded rather than spot welded. They really were hand assembled and gnashed together.

Could some of the cars have been rebuilt because they were literally falling apart? Who knows. What is known by the statistics is that about one out of nine cars was remanufactured, and the earlier the car, the better the odds.


In the case of our car I believe the spots were there but broken away! My belief has always been the same as yours, the quality was so variable many had to be recalled for rebuild / repair.
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splitjunkie
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PostPosted: Fri Jun 29, 2018 11:47 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

Blue Baron wrote:


This car represents a BER (beyond economical repair) car on the dismantling line.
Image may have been reduced in size. Click image to view fullscreen.


This photo shows the remanufacturing line. Note the dismantling line in the background, along with the ubiquitous gas welders.
Also note the grease penciled numbers on the tunnels of the remanufactured chassis. This could be a clue to establishing the
remanufactured cars.
Image may have been reduced in size. Click image to view fullscreen.


The car in the first picture appears to be the same car that is second from the left on the dismantling line in the second picture.
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virtanen
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PostPosted: Fri Jun 29, 2018 12:34 pm    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

The lower picture must been taken in 1948 or later. The chassis has already rectangular jack points and engine later fuel line, both introduced in 1948.
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Blue Baron
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PostPosted: Fri Jun 29, 2018 12:52 pm    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

rod_vw wrote:
Blue Baron wrote:
These cars were constructed provisionally right after the war. An unrestored '46 that I examined had many of the panels gas welded rather than spot welded. They really were hand assembled and gnashed together.


In the case of our car I believe the spots were there but broken away! My belief has always been the same as yours, the quality was so variable many had to be recalled for rebuild / repair.


This photo shows body assembly in a jig, with electric/spot welding equipment evident.
Image may have been reduced in size. Click image to view fullscreen.


However, as this photo shows, much of the finishing work was gas welded , and even hammered! Also notice the
complete lack of safety gear.
Image may have been reduced in size. Click image to view fullscreen.

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Blue Baron
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PostPosted: Wed Mar 20, 2019 12:11 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

Here's a photo that shows just how knocked around these cars were.

Image may have been reduced in size. Click image to view fullscreen.

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Blue Baron
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PostPosted: Sun Sep 26, 2021 9:17 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

Finster wrote:
Image may have been reduced in size. Click image to view fullscreen.


This interesting photo from Finster appears to show the reconditioning line.

All those weird welds you think was bad restoration may have been done here.

Note the Wehrmacht field cap of the man in the center of the photo with insignia removed.
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Busstom
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PostPosted: Sun Oct 31, 2021 12:16 pm    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

This is one of the most interesting threads on TheSamba Idea
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Blue Baron
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PostPosted: Fri Feb 25, 2022 1:18 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

This photo also appears to be of the remanufacturing line, because there are used parts on the engine, including exhaust
and air cleaner. Even the plug wire tube looks funky.

Image may have been reduced in size. Click image to view fullscreen.

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Blue Baron
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PostPosted: Tue Mar 15, 2022 12:23 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

This looks like a storage compound for Sedans circa 1946 rather than staging for the rebuilding line, but is another
great photo of the well-used British occupation fleet, many of which would go through the remanufacturing process.

Image may have been reduced in size. Click image to view fullscreen.

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finster
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PostPosted: Tue Mar 15, 2022 3:03 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

something about the right hand guy's clothes make me think he's russian. perhaps they were collecting a batch of cars.
I have seen reference to Hirst saying they had circa 800 cars to overhaul and repair at a time when the french were wanting their vws repaired at wolfsburg.
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finster
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PostPosted: Fri Jun 17, 2022 4:11 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

just wondering if this is a photo of the recon section

Image may have been reduced in size. Click image to view fullscreen.

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Martin Southwell
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PostPosted: Fri Jun 17, 2022 5:47 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

The work benches/surfaces and racks above look remarkably devoid of tools/parts. Is this a case of clinically clean workshops, or shortages?
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Blue Baron
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PostPosted: Fri Jun 17, 2022 7:19 pm    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

I'm thinking it's a regular workshop.

But still an interesting early photo.
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RUNKLE
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PostPosted: Sat Jun 18, 2022 10:45 pm    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

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Last edited by RUNKLE on Sun Jun 19, 2022 8:39 am; edited 1 time in total
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finster
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PostPosted: Sun Jun 19, 2022 2:52 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

that photo now removed was of raffay & co vw dealership in hamburg
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Last edited by finster on Tue Aug 30, 2022 4:05 am; edited 1 time in total
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Blue Baron
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PostPosted: Tue Aug 30, 2022 12:39 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

This car would be considered BER (beyond economical repair).

Image may have been reduced in size. Click image to view fullscreen.


Note how the roof is torn apart in a straight line above the split window. It might have been a very early postwar car with the two-piece roof.
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finster
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PostPosted: Tue Aug 30, 2022 4:07 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

^ still lots of useable parts to be gleaned from it, provided they could get the stains removed...
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scottyrocks
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PostPosted: Tue Aug 30, 2022 8:11 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

These historical threads are my favorite part of the samba.
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splitjunkie
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PostPosted: Tue Aug 30, 2022 9:34 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

The pan might very well be OK so plop a new body on and they would have a drivable car.

Even if the pan was toast, they would have have rescued anything usable off of it. Everything was in short supply so anything usable would have been salvaged I suspect.
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Vanagonsgoslow
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PostPosted: Wed Aug 31, 2022 11:19 am    Post subject: Re: Wolfsburg Factory Reconditioned cars Reply with quote

Did anyone ever think that the poor welding on the very early cars had been done as deliberate sabotage by the German workers or the result of a shortage of enough welding gas/supplies so that the workers used as little of their precious welding supplies as possible?

The defeated German soldiers had no fondness for the Russian and French occupying armies; possibly the defeated Germans had a little more fondness for the British and American occupying forces. In those early years the Allies were still trying to figure out what to do with a defeated Germany and were "accidentally" starving the civilian population with very meager rations. By that time the Germans certainly had already learned about all the "tricks" used when it came to industrial sabotage, as the slave laborers the Germans extensively used during WW2 had been engaging in it to sabotage the German war efforts.
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