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Replace oil pump without pulling engine?
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kubicixfactor
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PostPosted: Thu Jul 30, 2009 3:05 pm    Post subject: Replace oil pump without pulling engine? Reply with quote

My OP has dropped - it was low already but now it's about 4psi at idle and 18psi at 3000rpm. I'm going to put a new engine in in the autumn, but I'm about to take a long summer trip so I need to get this investigated/sorted. I suspect that this is an oil pump problem (unless it's something really serious, in which case it's game over) - can I replace the oil pump without pulling the engine?
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PostPosted: Thu Jul 30, 2009 3:13 pm    Post subject: Reply with quote

According to Bentley, the first step in replacing the oil pump is "remove the motor".
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PostPosted: Thu Jul 30, 2009 3:13 pm    Post subject: Reply with quote

why would you suspect the oil pump?

Drain your oil and replace it with 20-50 or 40 wt. If you have a mechanical pump check it to be sure there is no gas in the oil thinning it. Also check your strainer to be sure it isn't covered in gasket material etc.

I would be more inclined to believe it is thin oil in summer or a bearing going than the oil pump. Checking the strainer will reveal if there is any metal in it from a failing bearing.
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kubicixfactor
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PostPosted: Thu Jul 30, 2009 3:19 pm    Post subject: Reply with quote

I've got 10/40 in there at the moment. OP is slow to build when I start up - I guess it's either the pump or tired bearings. What do you suggest, a slightly heavier oil?
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PostPosted: Thu Jul 30, 2009 3:28 pm    Post subject: Reply with quote

You can try 20-50, but as SGKent mentioned look for metal particles in the sump. Yes the pump can be pulled with the engine installed, and the pump change out is a lot easier to do in the vehicle than pulling the engine and having to remove the same stuff to get to the pump with the engine out.
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Wildthings
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PostPosted: Thu Jul 30, 2009 3:31 pm    Post subject: Reply with quote

The oil pump can certain be done with the engine in place, but it is a lot of work, so be prepared for it to take a lot of time and for things to go wrong. I would check virtually any other possibility before digging deep to get to the oil pump. For starters pull both your relief valves, and check for free movement of the plunger and the proper spring heights. If you can get the pressure to go up by replacing the spring(s) or adding washers, then the pump and bearings probably good. T4 engines don't give bearing problems very often, so unless you have run the engine out of oil or gotten it extremely hot, I would not expect to see bearing failure.

If you haven't pulled and cleaned or replaced the pickup screen, how would be a good time. Which brand of oil filter are you using? Some of the cheaper ones are reputed to cause oil pressure problems.

T4 oil pumps do fail. The o-ring goes bad causing a suction/low pressure problems and the idler shaft works it way out which can cause total engine destruction.
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PostPosted: Thu Jul 30, 2009 3:32 pm    Post subject: Reply with quote

You may want to investigate other factors too before blaming the pump, how is the relief valve? Tried a different filter? Is the pickup tube secure and screen clean? Tried a different gauge?
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PostPosted: Fri Jul 31, 2009 1:06 pm    Post subject: Reply with quote

My machinist says that the relief valve/bypass valve can cause this. That piston has moved over a million times during the life of the engine and causes excessive wear which leads to low oil pressure. He recently did a repair to my type 1 engine where he rebores the gallery and then machines a couple new pistons oversized. This is an area often overlooked by engine builders. His charge was $120 and he says he can do it with the engine installed.
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PostPosted: Sat Aug 01, 2009 12:47 pm    Post subject: Reply with quote

That's coming out tomorrow then!
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kubicixfactor
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PostPosted: Sat Aug 01, 2009 12:54 pm    Post subject: Reply with quote

Mind you - if the relief valve was faulty would there be other problems e.g. higher oil temps as well as low pressure? I didn't look at this because I thought it would be more likely to cause high pressure?
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PostPosted: Sat Aug 01, 2009 12:57 pm    Post subject: Reply with quote

meant to add thanks for all the advice here - I'm learning all the time and I try everything that's suggested. Without you folks it would have been impossible to have got where I am now.
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PostPosted: Sat Aug 01, 2009 1:16 pm    Post subject: Reply with quote

I believe he said you can check it by pulling the plug, spring, and piston. Then you use a special tool that grabs onto the piston. You slide it back up the gallery and check for side play (slop). If there's a lot of slop then you are losing oil pressure at low RPM.
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PostPosted: Sun Aug 02, 2009 1:22 pm    Post subject: Reply with quote

aeromech wrote:
My machinist says that the relief valve/bypass valve can cause this. That piston has moved over a million times during the life of the engine and causes excessive wear which leads to low oil pressure. He recently did a repair to my type 1 engine where he rebores the gallery and then machines a couple new pistons oversized. This is an area often overlooked by engine builders. His charge was $120 and he says he can do it with the engine installed.


This was the problem I had with a rebuild of a 1600 DP a couple of years ago. Tried new larger pump but it only slightly improved things, took it back to the builder who went over everything and only found this at the end. He cleaned up the bore and fitted a specially machined piston and all was well. I've put 12k on it since and pressure is perfect.

That said, I recently pulled a pump on an engine that had low OP whilst idling (light would flick on at low revs when hot) and found that some cowboy had re-used a worn pump cover by turning it 90 degrees. I replaced the pump and cover with new genuine items (still had to lap the new VW pump cover flat though Confused ) and the oil pressure is now fine on the gauge.
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PostPosted: Sun Aug 02, 2009 1:37 pm    Post subject: Reply with quote

when I rebuild an engine I always polish the ends on those with 1200 to 2000 grit wet and dry on glass and make sure the sides are also smooth. On 1600's you can get new springs and pistons. As they wear the sometimes get sticky or groves at the top and leak. I usually keep a spare around as I have seen the springs weaken over time if people don't use thinner oil in the winter.
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PostPosted: Sun Aug 02, 2009 2:07 pm    Post subject: Reply with quote

SGKent wrote:
when I rebuild an engine I always polish the ends on those with 1200 to 2000 grit wet and dry on glass and make sure the sides are also smooth. On 1600's you can get new springs and pistons. As they wear the sometimes get sticky or groves at the top and leak. I usually keep a spare around as I have seen the springs weaken over time if people don't use thinner oil in the winter.


Isn't the piston material harder than the wall? Replacing the piston without going oversize wouldn't do much, I wouldn't think.
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PostPosted: Mon Dec 05, 2022 8:08 pm    Post subject: Re: Replace oil pump without pulling engine? Reply with quote

I have my engine out right now for other things. While it is out, is it recommended to replace the oil pump and the two relief valves? I was not having an oil pressure issue before but I don't know how long the existing pump has been in there. Seems like an inexpensive but important thing to do while I have such easy access. As for the valves, same thing, I don't know how long they have been in place. Thanks.
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PostPosted: Mon Dec 05, 2022 8:26 pm    Post subject: Re: Replace oil pump without pulling engine? Reply with quote

sun-bug74 wrote:
I have my engine out right now for other things. While it is out, is it recommended to replace the oil pump and the two relief valves? I was not having an oil pressure issue before but I don't know how long the existing pump has been in there. Seems like an inexpensive but important thing to do while I have such easy access. As for the valves, same thing, I don't know how long they have been in place. Thanks.


Please tell us what kind of bus you have, year, engine type etc.. If it is a Beetle then you are in the wrong forum. Smile But the answer if it is a type 1 bus or Beetle engine, then yes you can if you want but there are different type pumps so choose wisely. Often on a type 1 engine all you need to do is pull the steel pump cover, and have someone sand it on a good belt sander machinists have to get it smooth again. If it is a T4 bus engine, no. The risk of breaking the ears off trying to get it out is too high, and new T4 pumps are not as easy to come by as Type 1.
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PostPosted: Mon Dec 05, 2022 8:30 pm    Post subject: Re: Replace oil pump without pulling engine? Reply with quote

Hmmm, a new stock shadek oil pump is pretty cheap. The oil relief pistons can be replaced with the engine completely built and installed.

The thing with the relief pistons is that it’s not the piston or spring, it’s the bore walls that wear because they are soft. So, what you need to do is check the clearance between the piston and the bore for excessive wear. If you find that then you need to machine an oversized piston and ream the bore for a tight fit. This will solve idle low oil pressure

I’m assuming type 1
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PostPosted: Mon Dec 05, 2022 10:06 pm    Post subject: Re: Replace oil pump without pulling engine? Reply with quote

I have done it on type 1 motors installed. On my current ride 71 bus (type 1 engine) I had idle light flicker so I pulled the cover and saw and felt grooves but the gears looked great. Ruff sanded the cover on my sanding station than wet sanded it on glass with 400 grit doing figure 8's. 10 years later and 40k more miles still no light flicker. I know 4k average a year is not much but the first 2 years got 30.
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PostPosted: Tue Dec 06, 2022 6:40 am    Post subject: Re: Replace oil pump without pulling engine? Reply with quote

On a type 4 at least, I wouldn’t pull the engine to remove an oil pump.

I had issues with lowish oil pressure on an engine I rebuilt. It had new bearings all around and a new pump.

I replaced the oil pressure relief valve and spring. The spring was obviously worn as it was quite a bit shorter than the new one. I got an instant boost in oil pressure. Also, when rpm’s came down, oil pressure would take more time to drop. An easy thing to start with as you go through checking stuff.

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