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kubicixfactor Samba Member
Joined: August 31, 2008 Posts: 337 Location: Shropshire, UK
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Posted: Thu Jul 30, 2009 3:05 pm Post subject: Replace oil pump without pulling engine? |
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My OP has dropped - it was low already but now it's about 4psi at idle and 18psi at 3000rpm. I'm going to put a new engine in in the autumn, but I'm about to take a long summer trip so I need to get this investigated/sorted. I suspect that this is an oil pump problem (unless it's something really serious, in which case it's game over) - can I replace the oil pump without pulling the engine? _________________ 1973 LHD Westy 2.0l Type IV, Twin Solex PDSIT, 123 Ignition Vac Distributor, CB2201 Cam |
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atmellovw Samba Member
Joined: September 05, 2006 Posts: 1652 Location: Minnesota
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Posted: Thu Jul 30, 2009 3:13 pm Post subject: |
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According to Bentley, the first step in replacing the oil pump is "remove the motor". _________________ 1972 Westy ("Bubbles") - Pastel White - 1700(1974 MT) - Dual Solex |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Thu Jul 30, 2009 3:13 pm Post subject: |
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why would you suspect the oil pump?
Drain your oil and replace it with 20-50 or 40 wt. If you have a mechanical pump check it to be sure there is no gas in the oil thinning it. Also check your strainer to be sure it isn't covered in gasket material etc.
I would be more inclined to believe it is thin oil in summer or a bearing going than the oil pump. Checking the strainer will reveal if there is any metal in it from a failing bearing. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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kubicixfactor Samba Member
Joined: August 31, 2008 Posts: 337 Location: Shropshire, UK
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Posted: Thu Jul 30, 2009 3:19 pm Post subject: |
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I've got 10/40 in there at the moment. OP is slow to build when I start up - I guess it's either the pump or tired bearings. What do you suggest, a slightly heavier oil? _________________ 1973 LHD Westy 2.0l Type IV, Twin Solex PDSIT, 123 Ignition Vac Distributor, CB2201 Cam |
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busman78 Samba Member
Joined: August 17, 2004 Posts: 4524 Location: Oklahoma City, OK
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Posted: Thu Jul 30, 2009 3:28 pm Post subject: |
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You can try 20-50, but as SGKent mentioned look for metal particles in the sump. Yes the pump can be pulled with the engine installed, and the pump change out is a lot easier to do in the vehicle than pulling the engine and having to remove the same stuff to get to the pump with the engine out. |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50352
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Posted: Thu Jul 30, 2009 3:31 pm Post subject: |
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The oil pump can certain be done with the engine in place, but it is a lot of work, so be prepared for it to take a lot of time and for things to go wrong. I would check virtually any other possibility before digging deep to get to the oil pump. For starters pull both your relief valves, and check for free movement of the plunger and the proper spring heights. If you can get the pressure to go up by replacing the spring(s) or adding washers, then the pump and bearings probably good. T4 engines don't give bearing problems very often, so unless you have run the engine out of oil or gotten it extremely hot, I would not expect to see bearing failure.
If you haven't pulled and cleaned or replaced the pickup screen, how would be a good time. Which brand of oil filter are you using? Some of the cheaper ones are reputed to cause oil pressure problems.
T4 oil pumps do fail. The o-ring goes bad causing a suction/low pressure problems and the idler shaft works it way out which can cause total engine destruction. |
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busdaddy Samba Member
Joined: February 12, 2004 Posts: 51153 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Thu Jul 30, 2009 3:32 pm Post subject: |
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You may want to investigate other factors too before blaming the pump, how is the relief valve? Tried a different filter? Is the pickup tube secure and screen clean? Tried a different gauge? _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Fri Jul 31, 2009 1:06 pm Post subject: |
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My machinist says that the relief valve/bypass valve can cause this. That piston has moved over a million times during the life of the engine and causes excessive wear which leads to low oil pressure. He recently did a repair to my type 1 engine where he rebores the gallery and then machines a couple new pistons oversized. This is an area often overlooked by engine builders. His charge was $120 and he says he can do it with the engine installed. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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kubicixfactor Samba Member
Joined: August 31, 2008 Posts: 337 Location: Shropshire, UK
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Posted: Sat Aug 01, 2009 12:47 pm Post subject: |
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That's coming out tomorrow then! _________________ 1973 LHD Westy 2.0l Type IV, Twin Solex PDSIT, 123 Ignition Vac Distributor, CB2201 Cam
Last edited by kubicixfactor on Sat Aug 01, 2009 1:07 pm; edited 1 time in total |
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kubicixfactor Samba Member
Joined: August 31, 2008 Posts: 337 Location: Shropshire, UK
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Posted: Sat Aug 01, 2009 12:54 pm Post subject: |
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Mind you - if the relief valve was faulty would there be other problems e.g. higher oil temps as well as low pressure? I didn't look at this because I thought it would be more likely to cause high pressure? _________________ 1973 LHD Westy 2.0l Type IV, Twin Solex PDSIT, 123 Ignition Vac Distributor, CB2201 Cam
Last edited by kubicixfactor on Sat Aug 01, 2009 1:08 pm; edited 1 time in total |
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kubicixfactor Samba Member
Joined: August 31, 2008 Posts: 337 Location: Shropshire, UK
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Posted: Sat Aug 01, 2009 12:57 pm Post subject: |
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meant to add thanks for all the advice here - I'm learning all the time and I try everything that's suggested. Without you folks it would have been impossible to have got where I am now. _________________ 1973 LHD Westy 2.0l Type IV, Twin Solex PDSIT, 123 Ignition Vac Distributor, CB2201 Cam |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Sat Aug 01, 2009 1:16 pm Post subject: |
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I believe he said you can check it by pulling the plug, spring, and piston. Then you use a special tool that grabs onto the piston. You slide it back up the gallery and check for side play (slop). If there's a lot of slop then you are losing oil pressure at low RPM. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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cool karmann collected Samba Member
Joined: November 23, 2008 Posts: 631 Location: Oxford, U.K.
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Posted: Sun Aug 02, 2009 1:22 pm Post subject: |
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aeromech wrote: |
My machinist says that the relief valve/bypass valve can cause this. That piston has moved over a million times during the life of the engine and causes excessive wear which leads to low oil pressure. He recently did a repair to my type 1 engine where he rebores the gallery and then machines a couple new pistons oversized. This is an area often overlooked by engine builders. His charge was $120 and he says he can do it with the engine installed. |
This was the problem I had with a rebuild of a 1600 DP a couple of years ago. Tried new larger pump but it only slightly improved things, took it back to the builder who went over everything and only found this at the end. He cleaned up the bore and fitted a specially machined piston and all was well. I've put 12k on it since and pressure is perfect.
That said, I recently pulled a pump on an engine that had low OP whilst idling (light would flick on at low revs when hot) and found that some cowboy had re-used a worn pump cover by turning it 90 degrees. I replaced the pump and cover with new genuine items (still had to lap the new VW pump cover flat though ) and the oil pressure is now fine on the gauge. |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Sun Aug 02, 2009 1:37 pm Post subject: |
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when I rebuild an engine I always polish the ends on those with 1200 to 2000 grit wet and dry on glass and make sure the sides are also smooth. On 1600's you can get new springs and pistons. As they wear the sometimes get sticky or groves at the top and leak. I usually keep a spare around as I have seen the springs weaken over time if people don't use thinner oil in the winter. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Sun Aug 02, 2009 2:07 pm Post subject: |
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SGKent wrote: |
when I rebuild an engine I always polish the ends on those with 1200 to 2000 grit wet and dry on glass and make sure the sides are also smooth. On 1600's you can get new springs and pistons. As they wear the sometimes get sticky or groves at the top and leak. I usually keep a spare around as I have seen the springs weaken over time if people don't use thinner oil in the winter. |
Isn't the piston material harder than the wall? Replacing the piston without going oversize wouldn't do much, I wouldn't think. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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sun-bug74 Samba Member
Joined: July 14, 2020 Posts: 254 Location: Gloucester, MA
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Posted: Mon Dec 05, 2022 8:08 pm Post subject: Re: Replace oil pump without pulling engine? |
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I have my engine out right now for other things. While it is out, is it recommended to replace the oil pump and the two relief valves? I was not having an oil pressure issue before but I don't know how long the existing pump has been in there. Seems like an inexpensive but important thing to do while I have such easy access. As for the valves, same thing, I don't know how long they have been in place. Thanks. _________________ 1978 Bay Window Bus, AC Vanagon Motor, Daily Driver |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Mon Dec 05, 2022 8:26 pm Post subject: Re: Replace oil pump without pulling engine? |
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sun-bug74 wrote: |
I have my engine out right now for other things. While it is out, is it recommended to replace the oil pump and the two relief valves? I was not having an oil pressure issue before but I don't know how long the existing pump has been in there. Seems like an inexpensive but important thing to do while I have such easy access. As for the valves, same thing, I don't know how long they have been in place. Thanks. |
Please tell us what kind of bus you have, year, engine type etc.. If it is a Beetle then you are in the wrong forum. But the answer if it is a type 1 bus or Beetle engine, then yes you can if you want but there are different type pumps so choose wisely. Often on a type 1 engine all you need to do is pull the steel pump cover, and have someone sand it on a good belt sander machinists have to get it smooth again. If it is a T4 bus engine, no. The risk of breaking the ears off trying to get it out is too high, and new T4 pumps are not as easy to come by as Type 1. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Mon Dec 05, 2022 8:30 pm Post subject: Re: Replace oil pump without pulling engine? |
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Hmmm, a new stock shadek oil pump is pretty cheap. The oil relief pistons can be replaced with the engine completely built and installed.
The thing with the relief pistons is that it’s not the piston or spring, it’s the bore walls that wear because they are soft. So, what you need to do is check the clearance between the piston and the bore for excessive wear. If you find that then you need to machine an oversized piston and ream the bore for a tight fit. This will solve idle low oil pressure
I’m assuming type 1 _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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bsairhead Samba Member
Joined: October 08, 2008 Posts: 3580 Location: viroqua wi.
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Posted: Mon Dec 05, 2022 10:06 pm Post subject: Re: Replace oil pump without pulling engine? |
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I have done it on type 1 motors installed. On my current ride 71 bus (type 1 engine) I had idle light flicker so I pulled the cover and saw and felt grooves but the gears looked great. Ruff sanded the cover on my sanding station than wet sanded it on glass with 400 grit doing figure 8's. 10 years later and 40k more miles still no light flicker. I know 4k average a year is not much but the first 2 years got 30. |
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orwell84 Samba Member
Joined: May 14, 2007 Posts: 2539 Location: Plattsburgh, New York
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Posted: Tue Dec 06, 2022 6:40 am Post subject: Re: Replace oil pump without pulling engine? |
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On a type 4 at least, I wouldn’t pull the engine to remove an oil pump.
I had issues with lowish oil pressure on an engine I rebuilt. It had new bearings all around and a new pump.
I replaced the oil pressure relief valve and spring. The spring was obviously worn as it was quite a bit shorter than the new one. I got an instant boost in oil pressure. Also, when rpm’s came down, oil pressure would take more time to drop. An easy thing to start with as you go through checking stuff.
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