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Finally Done! Late Westy Interior in 75 Transporter
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RIOMX
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PostPosted: Mon Aug 10, 2009 9:06 pm    Post subject: Finally Done! Late Westy Interior in 75 Transporter Reply with quote

I bought my 1975 Transporter with the intention of going camping, so it only made sense that we added a camper interior.

Thanks to pb24ss, I got a complete late Westfalia interior, including foldout bed, closet, headbanger, cooler, armrest and sink. We didn't install everything right now, because we want to take advantage of the warm weather instead of spending weekends working on the bus, so it was only a partial installation.

My truly amazing and supportive wife helped me through it all, and I definitely owe her big time. I'm a really lucky guy.

Anyway, we didn't want to keep the crappy and heavy carpeting, plyboard and foam flooring that the previous owners installed, so we got to ripping everything out first:

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We thought it would be pretty easy to remove the old floor, but we got sandbagged by a horribly sticky layer of tar paper. It took a very long time to scrape off, and we lost a lot of time because of it:

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There were signs of someone having installed a camper interior at some point, including a hole in the pan with a screw with a spring attached:

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The hinges were very rusty, so I pulled them off, cleaned the rust off, painted and re-oiled them (no after pics, sorry):

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I ripped out a bunch of fiberglass insulation behind the panels and replaced it with reflectix instead (had to use 4 layers to get the right thickness). I still have to do the headliner, sliding door and front of the bus, but I can take care of that later.

The floor was the biggest nightmare, and took many trips to Home Depot and Lowe's to get it right. We got the right size of thin plywood as the subfloor, but we got laminate that wasn't the right size and ended up being too short (luckily, we only paid $0.02, no joke). After laying down a few layers of flooring foam, we kept the plywood as the main support.

I kept trying to find durable rubber that I could cut instead of doing laminate, but no place seemed to carry it and Lowe's only offered it as a special order. Instead, we opted for durable outdoor carpeting and fit it over the plywood. It ended up being much lighter than the floor the previous owner had laid down, but just about as sturdy.

This is what the end result looks like:

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Here's me and the wife. I was too tired from all the work over the past week and 2 weekends to shave Smile

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EDIT: pic removed by wife's request.

Because everything took so long (2 weekends, 1 week every day for a few hours after work) and we didn't finish in time, we missed out on the VW Summer Campout we had already paid for. We were very bummed, but when we finally had everything finished and took some time to lay in the back of the bus and look at the stars, we knew it had all been worth it. It's one of the memories that will last a lifetime and we'll tell our kids about Smile

We ran into a lot of snags with measurement, and I was also very indecisive about flooring, since it was the first time I did it and I wanted to do it right. In the end I found out that you just have to let go and improvise, and make the best out of what you have around.

Also, though I had much of the bed hardware, there were many pieces missing that I had to keep going back to the hardware store to replace with something comparable.

Oh...and I had to buy lots of tools I didn't already have, including a drill, jigsaw, rubber mallet, drill bits, hand saw, etc. I was glad, but I'm definitely feeling the hole in my pocket after all was said and done.

Future plans include re-laminating the cabinets and bed with something more durable and that we won't mind scuffing, replacing the cushions and covers with more durable cloth, and eventually installing the sink.

Now I probably won't get many fans for doing this, but because I've been offered a non-parasitic, electric compressor for the AC for free, I'm considering reviving the unit and using it. That would mean I'd have to cut a part of the sink cabinet out so it would fit in the corner behind the driver's side. First though, I have to hear back from the guy that offered it...

Anyway, I'm extremely thankful for all of the helpful info posted here and that I found through search, and HUGELY grateful to EZ Gruv for his "How To Remove A Late Westy Interior" thread. Without all of those photos and instructions, I would have been hopelessly lost while installing every piece.

Last, but not least, thanks to pb24ss (Dan) for the interior and also letting me drop by his place and take photos of his Westy to compare to EZ Gruv's thread. Nothing like having an actual Westy to look at when converting your Transporter.

Thanks and if anyone ever has questions about doing this conversion, please feel free to send a PM.

- Joe


Last edited by RIOMX on Tue Aug 11, 2009 10:37 am; edited 4 times in total
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enjoispammy8
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PostPosted: Mon Aug 10, 2009 9:09 pm    Post subject: Reply with quote

that looks really good Applause
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mackmix
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PostPosted: Mon Aug 10, 2009 10:24 pm    Post subject: Reply with quote

There is nothing like a westy! Go campin and enjoy!
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Oside72
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PostPosted: Mon Aug 10, 2009 10:45 pm    Post subject: Reply with quote

Lookin good man!!
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pb24ss
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PostPosted: Tue Aug 11, 2009 9:48 am    Post subject: Reply with quote

Looking good Joe. Sorry you missed the camping trip. I missed it too. I'm going to try and go the weekend of the 28th. Maybe head up to golden gate state park. let me know if you're interested.

dan
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camit34
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PostPosted: Tue Aug 11, 2009 10:02 am    Post subject: Reply with quote

Looks great! I saw you drving into the bug-in on sunday while my wife and I were on our way out. Enjoy it!!!
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EZ Gruv
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PostPosted: Tue Aug 11, 2009 10:20 am    Post subject: Reply with quote

Atta boy. Looking good!
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RIOMX
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PostPosted: Tue Aug 11, 2009 10:22 am    Post subject: Reply with quote

camit34 wrote:
Looks great! I saw you drving into the bug-in on sunday while my wife and I were on our way out. Enjoy it!!!


Thanks! Hope to see you at the next show
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camit34
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PostPosted: Tue Aug 11, 2009 11:04 am    Post subject: Reply with quote

RIOMX wrote:
camit34 wrote:
Looks great! I saw you drving into the bug-in on sunday while my wife and I were on our way out. Enjoy it!!!


Thanks! Hope to see you at the next show


I'll make sure to swing by and say hey next time.
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Klaussinator
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PostPosted: Tue Aug 11, 2009 11:17 am    Post subject: Reply with quote

Hey guys!

Great to see you're on your way to some camping adventures! Great job - it looks really nice.

Gotta ask- what did you use for the headliner? Looks shiny and clean, like it won't mark-up. I like that!

-Klauss
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RIOMX
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PostPosted: Tue Aug 11, 2009 11:25 am    Post subject: Reply with quote

Klaussinator wrote:
Hey guys!

Great to see you're on your way to some camping adventures! Great job - it looks really nice.

Gotta ask- what did you use for the headliner? Looks shiny and clean, like it won't mark-up. I like that!

-Klauss


Hey Klauss!

I chickened out and didn't end up making my own stuff after I found a good deal on Westy stuff. Lame, I know...but I just couldn't pass it up!

Anyway, the headliner and interior panels were done by the previous owner. It feels like hard cardboard. Not sure what it's called - particle board?

It's pretty hard, but bends and it's durable. Not too heavy either. And I don't feel bad about banging it up while putting stuff in the bus.
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aliennetwork
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PostPosted: Tue Aug 11, 2009 3:04 pm    Post subject: Reply with quote

Looks good, man!
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Brett0424
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PostPosted: Tue Aug 11, 2009 8:53 pm    Post subject: Reply with quote

Looks awesome. Also, I'm in Denver and go camping at least every other weekend. Let me know if you're ever interested.
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vw76westy
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PostPosted: Tue Aug 11, 2009 9:15 pm    Post subject: Reply with quote

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now pull this t-mold off
spray some 3m 77 or 90 adheisive in the groove
then use a hot air gun on the t-mold to stretch as you
hammer it (use a mallet) back on

for long lasting results...
put a pin nail or staple at the very top & bottom
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RIOMX
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PostPosted: Tue Aug 11, 2009 9:36 pm    Post subject: Reply with quote

Brett0424 wrote:
Looks awesome. Also, I'm in Denver and go camping at least every other weekend. Let me know if you're ever interested.


we're always up for camping. Where do you live, by the way? I'm in congress park.
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RIOMX
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PostPosted: Tue Aug 11, 2009 9:40 pm    Post subject: Reply with quote

vw76westy wrote:


now pull this t-mold off
spray some 3m 77 or 90 adheisive in the groove
then use a hot air gun on the t-mold to stretch as you
hammer it (use a mallet) back on

for long lasting results...
put a pin nail or staple at the very top & bottom


thanks for the tip. Might do that to salvage it for the time being.

I have some new molding, but I'm going to wait to re laminate before using it
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pb24ss
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PostPosted: Wed Aug 12, 2009 5:43 am    Post subject: Reply with quote

vw76westy wrote:
Image may have been reduced in size. Click image to view fullscreen.


now pull this t-mold off
spray some 3m 77 or 90 adheisive in the groove
then use a hot air gun on the t-mold to stretch as you
hammer it (use a mallet) back on

for long lasting results...
put a pin nail or staple at the very top & bottom


I gave him like 50' of new t-molding. He's good to go.
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RIOMX
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PostPosted: Wed Aug 26, 2009 10:12 pm    Post subject: Reply with quote

The sink is in! Unfortunately, it does not yet work. We're going to do a dual tank, clean water/grey water solution, but that will come later. For now, we are just enjoying the storage.

Image may have been reduced in size. Click image to view fullscreen.


I didn't do it perfectly - unfortunately, I didn't align one of the screw holes correctly for the metal piece that connects the sink and seat together, and the lower wood that doesn't show is a bit crooked.

At some point in the future, I'll try and correct it, but I was reluctant to make any more holes in the sink or the seat backing. Since it had to come forward a few inches because of my A/C cables, it didn't align with the hole to the cooler. Also, I have yet to secure it to the floor.
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Lucas Grams
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PostPosted: Wed Aug 26, 2009 10:25 pm    Post subject: Reply with quote

Rubbercal.com

Rubber flooring options

http://rubbercal.com/Custom_Cut_Flooring.html
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RIOMX
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PostPosted: Wed Aug 26, 2009 10:32 pm    Post subject: Reply with quote

Lucas Grams wrote:
Rubbercal.com

Rubber flooring options

http://rubbercal.com/Custom_Cut_Flooring.html


Thanks. I'm going to need to add a rubber layer. The carpet isn't cutting it when it comes to moisture.
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