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VolksWagen T2 Rebuilding(CamperVan)
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mehran_mo
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PostPosted: Wed Oct 07, 2009 9:06 am    Post subject: VolksWagen T2 Rebuilding(CamperVan) Reply with quote

hi to all

i have 1975 T2 camper van

i wanna to rebuild it and need the help of my friends in here

i start the rebuilding about 3 month ago

these pics are for the first day that i bought it
http://www.imagecabin.com/?view=24636319638e1efcdca7e923a
http://www.imagecabin.com/?view=24636319608facf4c05365902
http://www.imagecabin.com/?view=2463632726153246f5009bed0
http://www.imagecabin.com/?view=246363196230ea4ba30c6c321
http://imagecabin.com/index.php?view=254931258e644361426616072

http://imagecabin.com/index.php?view=254931258207fe95df0e6347b
http://imagecabin.com/index.php?view=25493125800c6f18360dfc5e8
http://imagecabin.com/index.php?view=2549313520b920f390e4af408
http://imagecabin.com/index.php?view=2549313529582f0db99484a3c


now the car is under paiting

i come and pick the pics of the level of rebuilding



now ihave some questions

i have service and repair manual of this car(haynes) its PDF it dont have wiring diagram and i wanna to repair the wiring myself
can any body help me?

you can glad me with your suggestions on my car

[/b]
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Daverham
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PostPosted: Wed Oct 07, 2009 9:30 am    Post subject: Reply with quote

I'd like to glad you with this suggestion: Wash that bus!

Now change your fuel lines (http://www.thesamba.com/vw/forum/viewtopic.php?t=266181), and welcome aboard.
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Mountain Minstrel
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PostPosted: Wed Oct 07, 2009 9:47 am    Post subject: Reply with quote

Get a Bentley service manual. It has the wiring diagrams.

And replace those fuel lines!!!
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Maintenance doesn't mean repairing it when it breaks. That's called repair.


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busdaddy
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PostPosted: Wed Oct 07, 2009 9:51 am    Post subject: Reply with quote

The wiring in the Bentley may not apply to a bus that wasn't US or Canada delivered, I'm thinking out poster isn't from around here, Vintagebus.com has the international diagrams.
http://www.vintagebus.com/wiring/index.html
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mehran_mo
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PostPosted: Wed Oct 07, 2009 10:20 am    Post subject: Reply with quote

Quote:
The wiring in the Bentley may not apply to a bus that wasn't US or Canada delivered, I'm thinking out poster isn't from around here, Vintagebus.com has the international diagrams.
http://www.vintagebus.com/wiring/index.html

thank you so much

that is so useful

I'd like to glad you with this suggestion: Wash that bus!

sure


I take out everything from the car

http://imagecabin.com/index.php?view=254935004cf0ffee7520fa966
http://imagecabin.com/index.php?view=254935004c302d88886619f88
http://imagecabin.com/index.php?view=2549350044c2d5c900422b8c7
http://imagecabin.com/index.php?view=2549356493fa2b4636b38c021
http://imagecabin.com/index.php?view=25493564971b177eaf3d01f8d

now i decide to buy an engine 1600cc

old engine was 412(2000cc) with two carbration but we cant repair it in our country so i should buy an 1600cc engine

then burn the paint and repair the body
http://imagecabin.com/index.php?view=254935309d8d45ee3e87ac62e
http://imagecabin.com/index.php?view=254935310a17aff6dc7ec5e6f
http://imagecabin.com/index.php?view=2549353104430557c45807aab
http://imagecabin.com/index.php?view=254935474931217a873807c8a
http://imagecabin.com/index.php?view=2549354747470ac2639a8cf37
http://imagecabin.com/index.php?view=2549354743465a3108c2f1809
http://imagecabin.com/index.php?view=2549355253e5e57af700e3aa1

question:
what does do it(have red line around)
http://imagecabin.com/index.php?view=2549360074bf239bed67dfcb9
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Mountain Minstrel
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PostPosted: Wed Oct 07, 2009 10:23 am    Post subject: Reply with quote

busdaddy wrote:
The wiring in the Bentley may not apply to a bus that wasn't US or Canada delivered, I'm thinking out poster isn't from around here, Vintagebus.com has the international diagrams.
http://www.vintagebus.com/wiring/index.html


Good point!
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69 Westy
99 S-10
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Desertbusman wrote:
Maintenance doesn't mean repairing it when it breaks. That's called repair.


miniman82 wrote:
Don't listen to him, people from Fresno are retarded. Rolling Eyes
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Daverham
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PostPosted: Wed Oct 07, 2009 10:24 am    Post subject: Reply with quote

Paint burning! Amazing.

Where do you live? It looks like you have the same love as the rest of us... Ahhh, bus luv - the international language!
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mehran_mo
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PostPosted: Wed Oct 07, 2009 10:29 am    Post subject: Reply with quote

Quote:
Paint burning! Amazing.


why? we burn it to repair the body and then paint it again




Quote:
It looks like you have the same love as the rest of us... Ahhh, bus luv - the international language!

Question[/quote]
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patayres
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PostPosted: Wed Oct 07, 2009 11:35 am    Post subject: Reply with quote

Hey Mehran Mo

Where are you from? Paint burning is just an archaic concept and certainly not healthy for the person doing the work or the environment. Something wrong with using a stripping agent, media blasting, or regular old elbow grease and sandpaper?

The area you circled (what does do it?)... it's a breather line/overflow for the sink plumbing. The sink drain leaves through the bottom of the bus & there is a pvc pipe that is T'd into the drain line and exits the bus through the wall just behind the white piece you've circled. If you forget to unscrew the drain and start running water it will exit through that line and run down the side of your bus. Also aids in evaporation of water left in the line.
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mehran_mo
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PostPosted: Thu Oct 08, 2009 9:47 am    Post subject: Reply with quote

thanks to all for answers


continue the rebuilding

now we are work to paint the car

these are the photoes

http://img2.tinypic.info/viewer.php?file=376j9y3ozy2r1tsf3ag2.jpg
http://img2.tinypic.info/viewer.php?file=ij4tpb7qh61za0l2fvj7.jpg
http://img2.tinypic.info/viewer.php?file=pe6mc2fjufh18hhm4287.jpg


http://img2.tinypic.info/viewer.php?file=vu6b7mw4ufnw1nyg0kf6.jpg
http://img2.tinypic.info/viewer.php?file=85pflvaislo7o9juo2iy.jpg


http://img2.tinypic.info/viewer.php?file=5szrtjhe2j3dkts8i3rv.jpg
http://img2.tinypic.info/viewer.php?file=hxs6tiyvaefgpzi7rnur.jpg
http://img2.tinypic.info/viewer.php?file=waqvwpx6qov2csmbzi68.jpg
http://img2.tinypic.info/viewer.php?file=cquwsqqmwjom7k8ybq0k.jpg
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mehran_mo
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PostPosted: Sat Oct 24, 2009 1:18 pm    Post subject: Reply with quote

painting has finished

http://sisiric.com/center/up4/uploads/1256386866.jpg
http://sisiric.com/center/up4/uploads/1256409809.jpg
http://sisiric.com/center/up4/uploads/1256384098.jpg
http://sisiric.com/center/up4/uploads/1256365972.jpg

http://sisiric.com/center/up4/uploads/1256392154.jpg


now this the situation of wiring

http://sisiric.com/center/up4/uploads/1256479395.jpg
http://sisiric.com/center/up4/uploads/1256484445.jpg

how can i rebuild it?
can i do it myself?
what should i do at first to repair this wiring?
is there any catalog like service manual to use it to fix or repair the heater?
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thegoodfight7211
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PostPosted: Sat Oct 24, 2009 10:04 pm    Post subject: Reply with quote

Bravo! Applause The new paint looks fantastic.
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coad wrote:
crofty wrote:
kaiser wrote:

i figured you guys would appreciate the frugality of the homemade soap.

I like the idea but they'd go totally ape shiat over this in the Bay Window forum!

Bay window owners? Soap?
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Bleyseng
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PostPosted: Sun Oct 25, 2009 8:34 am    Post subject: Reply with quote

The color wiring diagrams are on this site so use em to rebuild the wiring harness http://www.thesamba.com/vw/archives/info/wiring/baybus_76.jpg
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busdaddy
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PostPosted: Sun Oct 25, 2009 8:46 am    Post subject: Reply with quote

Looking good!

What kind of heater do you have?
I'd start on that wiring by untangling and cleaning everything, then start connecting the main harness to the fuse box per the diagrams and work your way out from there. Feel free to add questions to this thread if you get stuck.
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WestyPop
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PostPosted: Sun Oct 25, 2009 9:11 am    Post subject: Reply with quote

Out here lurking and looking at all that dirt, and then the paint burning... had my doubts, but that bus sure looks great now.

The wiring spaghetti is just what it looks like when the dash is removed; same all over! Use the schematic Bleyseng listed, and (personal suggestion) tape labels on the wires as you identify them, to make it easier the next time.

Peering through the open engine hatch, I'm confused as to what kind of an engine really is in there. Doesn't look anything like any Type 1, 2, 3, or 4 engine I've had, or any VAG w/c for that matter. That fan looks like something off one of my Ford V8s!

In which country are you located?

Congratulations on a beautiful restoration so far. Really looks good.
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dansbus88
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PostPosted: Sun Oct 25, 2009 9:32 am    Post subject: Reply with quote

well done! that looks great
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mehran_mo
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PostPosted: Sun Oct 25, 2009 10:13 am    Post subject: Reply with quote

thanks to all my friends that help in this project VW Logo

now the car don't have engine and we are wating to find a healthful engine and then fix it on the car

before there was a Golf engine (golf1992) on the car and the radiatore that you see in that pic is the radiator of this engine but now i wanna to buy a 1600cc air cooled engin


about the heater take a pic and take it here


im a little confused that what diagram should i use

this http://www.thesamba.com/vw/archives/info/wiring/baybus_76.jpg
or this http://www.vintagebus.com/wiring/index.html

are these as the same?



thanks to all
mehran
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busdaddy
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PostPosted: Sun Oct 25, 2009 10:35 am    Post subject: Reply with quote

They are the same but the vintaebus one has much better detail.
Is your heater under the bus or in the engine compartment on the left side?
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mehran_mo
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PostPosted: Fri Oct 30, 2009 8:05 am    Post subject: Reply with quote

Quote:
Is your heater under the bus or in the engine compartment on the left side?


now the car dont have heater and i should buy and fix it on the car


these are the pic of somthing i do :

http://www.imagecabin.com/?view=256914906abdfb1032ec1f2ba
http://www.imagecabin.com/?view=256914906c045fa6fe5e830f2
http://www.imagecabin.com/?view=256914906aee20058e60cd5ac


http://www.imagecabin.com/?view=2569150150f861c6a4032b6da
http://www.imagecabin.com/?view=2569150153698a0d3e7b0349b
http://www.imagecabin.com/?view=2569150169504f05b798a9c0d


now i have question :

how shoukd i remove fuel tank ?
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busdaddy
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PostPosted: Fri Oct 30, 2009 9:07 am    Post subject: Reply with quote

We still don't know where you are located, does it get cold there? The stock heater that uses heat exchangers works fairly well in moderate climates, if it's snowy 6 months of the year and you want to drive in it you really need an Eberspacher gas heater, either a BN-4 or a BA-6, there's also modern units like the Propex but theu also include modern prices Shocked

The gas tank is an easy job if the engine is out, here's a thread on the removal. http://www.thesamba.com/vw/forum/viewtopic.php?t=118922
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