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How to make a progressive work properly on a VW engine.
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joescoolcustoms
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PostPosted: Wed Dec 16, 2009 8:17 pm    Post subject: Reply with quote

Quote:
If you build race engines then how do you scavenge the case? One way or another crankcase pressure needs to be eliminated. Some like breather boxes, I find them worthless, some do a blow through concept which is very efficient and is an idea I have played with. Now matter how tight an engine is, even with zero leak down an engine will generate internal pressure, why fight it, best to eliminate it, and sucking (or blowing) it out is, in my opinion the best way.


Easy, just pull a vacumn withoput letting additional air into the crankcase.

Why introduce any air into the crankcase that does not need to be there. Depending on the engine design, V8, L6, L4 or flat 4, pull all evacuation points to either a vacumn pump or into the header collector.

My current VW drag engine has a oil line run from the bottom of the left rear head into the front left corner of the deep sump. A evacuation line from the top front right valve cover, generator stand area and a point in the top part of the forward case (tapped when building the engine) and the three points run into a quart oil/air separator. Two lines come from the oil/air separator run back into the collector attaching into a reid valve at a angle where the exiting fumes form a vacumn and pull the vapors from the oil/air separator can. Thanks to Muffler Mike for discovering and sharing this system with us.

One thing to consider is that air with a oil vapor introduced into the intake system will lower the octane of the fuel mixture.
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modok
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PostPosted: Wed Dec 16, 2009 9:14 pm    Post subject: Reply with quote

Okay- now this thread is about how to jet positive crankcase ventilation-wierd
My breather has all this booger looking stuff in it. I bet if I had some VENTILATION through the crankcase, it would go away.
Thats what pcv is-anti booger. Keeps water vapor and such from building up in there. Also keeps the oil inside, nice for toyotas and modern cars.
It is not useful for the Canadian trying to get his progressive fed car out of his driveway on a cold morning.
Did I help clear all this up?
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joescoolcustoms
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PostPosted: Wed Dec 16, 2009 11:46 pm    Post subject: Reply with quote

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Okay- now this thread is about how to jet positive crankcase ventilation-wierd


It has to be taken into consideration when filtered, flow through air is introduced into the intake, after the carb. Unmetered air entering after the carb will have an affect on the jetting/tuning of the carb.
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PostPosted: Thu Dec 17, 2009 6:42 pm    Post subject: Re: Cold weater Reply with quote

[email protected] wrote:
1. Will a properly setup intake manifold work down to 10 degree F?

Yes. But you have to have a good intake AND EXHAUST. A good intake with a bad exhaust will also not work right. You HAVE to have both.

2. Does it make sense to route air from the heat exchanger to the carb instead of the passenger compartment? (I'd rather be cold than fight going up hills from a stop with idiot drivers behind me)

Just use the elbow to draw heated air off the 1/2 head, and route that to the filter. That's what the factory did.

3. the driver's side of the intake manifold says SCAT. Is that "a good intake"?

I have not seen their intake in >5 years. You need one that routes exhaust to the carb base, NOT just along the bottom tube. When I found the one that was designed the best, that's the one I recommend.


John,

Are you selling the Redline manifolds?

I'd like to find more info on this setup and I'm having problems finding info on the web.

I'm trying to figure out what the next big move is going to be -
    Weird routing of heated air
    Your manifold kit
    going with your Solex duals
    going with Weber IDF duals
    going Mega Squirt
    going CB CFI
    growing up and getting a more pedestrian vehicle



Image may have been reduced in size. Click image to view fullscreen.

Yours

Image may have been reduced in size. Click image to view fullscreen.

Redline Kit# K1410

Image may have been reduced in size. Click image to view fullscreen.

Redline DELUXE PROGRESSIVE W/ Full Manifold Heating #99004.410B
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krusher
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PostPosted: Sat Dec 19, 2009 2:00 am    Post subject: Reply with quote

Is this going to be in the tech articles on your site John, seems to be about to disappear on here.
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[email protected]
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PostPosted: Tue Jan 05, 2010 2:34 pm    Post subject: Reply with quote

I just realized that Krusher. I'm going to put it there soon, thanks. DOH!
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BugMan114
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PostPosted: Tue Jan 05, 2010 5:35 pm    Post subject: Reply with quote

Howdy john. Thanks so much for the write up on how to properly tune these things, lol. But i do have a question for ya.

i have a drawthru turbo set-up on my stock 1600dp motor (8lbs of boost, from a T03). No idea what kind of jets are in there now (prolly whatever it came from the factory), but i do notice that if you floor it, it boggs, and sputters, and kicks, then will cut out. if i want to floor it i have to push the pedal slowly, then it will accelerate. so i guess my questions are:

what jeting would you recommend i start off with? should i still go with what you stated on the first post? does turbo'ing require the need to change the jetting (or other adjustments) at all? again, its sucking from the carb, not blowing thru, so not sure if that makes a difference.

Also, i DO have heat going in to the carb, but i DONT have manifold heat, but the heat comming off the turbo, does keep the mainfold warm (the carb is right next to the turbo), so i guess you can say i sorta do have manifold heat, lol.

Thanks
-Mike
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[email protected]
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PostPosted: Tue Jan 05, 2010 6:32 pm    Post subject: Reply with quote

what jetting do you have now? This is ONE time I'd externally reference the power valve, in a draw thru.
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BugMan114
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PostPosted: Tue Jan 05, 2010 6:34 pm    Post subject: Reply with quote

not sure whats in there now, but i can tell its all wrong, lol. i'll break it apart 2morrow, and find out.
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Why the hell do they call it a gland nut. its obviously a big fat bolt!!!
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[email protected]
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PostPosted: Tue Jan 05, 2010 6:42 pm    Post subject: Reply with quote

send me an e-mail rather than clutter this thread.

pri/sec

idle
main
air

6 jets total. Most are Bass Ackwards
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BugMan114
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PostPosted: Tue Jan 05, 2010 7:02 pm    Post subject: Reply with quote

Hahaha, i was about to ask what your email adress was, but had a D'OH moment, hahaha. thanks
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PostPosted: Thu Apr 22, 2010 12:50 pm    Post subject: Reply with quote

I was in the process of rebuilding the progressive when someone mentioned this link so I tried these suggestions and it worked out great.
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PostPosted: Tue Apr 27, 2010 12:57 pm    Post subject: Reply with quote

I have read this thread and I have a question that I haven't seen asked. John what emulsion tubes should be in there?
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PostPosted: Thu May 20, 2010 11:12 am    Post subject: Reply with quote

bigbore wrote:
I have read this thread and I have a question that I haven't seen asked. John what emulsion tubes should be in there?

Bump
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PostPosted: Fri May 21, 2010 10:04 am    Post subject: Reply with quote

I wish this question had come up when I had the carb apart. I didn’t change the tubes that came with it 20 years ago and it worked out well. If they come with something different today who knows but I wish I could have been more help.
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PostPosted: Sun May 23, 2010 4:22 pm    Post subject: Set per your specs. running way lean Reply with quote

Hi John,

I set my carb up as close to your specs as my parts would allow, 50/60 idles, 125/185 mains, 165/180 air correction. Runs lean as can be. I'm running a type 1, 1776cc with 8:1 compression and a stock bus muffler (of course, its all in a bus).

A short run on the freeway 2-3 miles could hardly get it up to 65mph. When the second barrel opens, power seems to drop not increase.

The spark plugs are white as a sheet.

What do you suggest?

While I await a reply, I'll go up to a 132 main/primary jet.

Thanks,
Chris
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PostPosted: Sun May 23, 2010 5:20 pm    Post subject: Re: Set per your specs. running way lean Reply with quote

something is clogged in your secondary circuit, or your float is set improperly.
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PostPosted: Tue Jun 08, 2010 1:03 pm    Post subject: Re: Set per your specs. running way lean Reply with quote

[email protected] wrote:
something is clogged in your secondary circuit, or your float is set improperly.


What's the proper float level on a DFEV with a plastic float? Some sites say 38.5mm and others say 36.5. Do you measure with the gasket or without? Ther's alot more info on DGV's. I'm also running a bus with a 1776. I haven't got it ready to run yet but I want to make sure I've got it all set up right before I do. It's not much fun changing jets once it's on the engine in a bus.
I would imagine that if the previous poster is using the same timing he had before he rejetted then he might have issues. What timing and what RPM for full advance works best with your jetting John?
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PostPosted: Tue Jun 08, 2010 1:04 pm    Post subject: Re: Set per your specs. running way lean Reply with quote

Proper timing depends on the distributor, not the carburetion.

With or without a gasket is only .5mm difference, not enough to matter IMO. 2mm matters, .5mm doesn't.
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PostPosted: Tue Jun 08, 2010 1:52 pm    Post subject: Re: Set per your specs. running way lean Reply with quote

[email protected] wrote:
Proper timing depends on the distributor, not the carburetion.

With or without a gasket is only .5mm difference, not enough to matter IMO. 2mm matters, .5mm doesn't.


I agree, but if his timing was set to run well with an over rich carb before then he will run lean with a properly set up carb. He probably needs to retard things.

So is it 38mm or 36 on the float?
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