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Jake Raby Samba Member
Joined: August 23, 2003 Posts: 7433 Location: Aircooled Heaven USA
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Posted: Mon Dec 28, 2009 7:01 am Post subject: |
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Sounds like you should have paid more and dealt with a more stand up company that would stand behind what they sell. I've been known to exchange components FIVE YEARS after they were purchased if they had never been used and had a problem.
THE BITTERNESS OF POOR QUALITY REMAINS LONG AFTER THE SWEETNESS OF LOW PRICE IS FORGOTTEN
If those rods had been subject to proper QA they would have never been shipped, then the problem would not exist. Tell that to the seller when you call him up and tell him to shove his rods up his ass.
Absolutely unacceptable. 30 days my ass. _________________ Jake Raby
Raby Engine Development
www.rabyenginedevelopment.com
"I've never given anyone Hell, I just told them the truth and they thought it was Hell" |
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gooser Samba Member
Joined: February 21, 2008 Posts: 766 Location: danville virginia
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Posted: Mon Dec 28, 2009 7:14 am Post subject: |
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at what rpm does balancing become beneficial? |
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Type 5 Joe Banned
Joined: January 18, 2003 Posts: 1795 Location: Oregon
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Posted: Mon Dec 28, 2009 8:27 am Post subject: |
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Well please don't be shy about listing the supplier and the manufacturer of these parts....
Did you know the reputation of both these company's BEFORE you ordered?
You have to wonder if people are warned about dancing in a mine field...
Then they cry because they are not willing to buy good quality prosthetic legs for themselves.... _________________ If you would like to contact me, just email through one of my ads on here...
I don't use the P.M. service on here. |
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nextgen Samba Member
Joined: August 19, 2004 Posts: 6028 Location: CONGERS, N.Y.
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Posted: Mon Dec 28, 2009 10:01 am Post subject: |
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Gooser,
Of course the faster the RPM the faster you will damage an unbalanced engine, but you can also feel the difference at idle.
So to answer you question. I would say all speeds, the difference is the greatest stress on the parts will be at higher speeds, which can lead to a faster engine failure.
Years ago I did my first 1600 and this was the engine that came new in my new 1969 bug. When I had it balanced at 80k with all the stock parts it idled like a sewing machine, much smoother then when I drove it out of the dealers lot. Wound up like a turbine. Even people that had no VW engine experiance said, wow that thing is smooth. Stock 50 hp. _________________ email: [email protected]
The TYPE IV UPRIGHT CONVERSION MANUAL
BEETLE MAGNETIC DEFLECTOR SHIELDS
LETS TALK DUBS https://www.youtube.com/results?search_query=joe+cali+ghia https://letstalkdubs.libsyn.com/ep-200-joe-cali-ty...qI3xJTCzjs |
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Jake Raby Samba Member
Joined: August 23, 2003 Posts: 7433 Location: Aircooled Heaven USA
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Posted: Mon Dec 28, 2009 11:47 am Post subject: |
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gooser wrote: |
at what rpm does balancing become beneficial? |
At about 401 RPM...
The starter will turn the engine about 400 RPM, after that the engine becomes self sustaining and thats when the dynamic balance begins to play a role.
I even balance 36HP engines. EVERY engine thats left my shop since 1999 has been dynamically balanced and indexed.
Anyone who has witnessed the imbalance that comes from dynamic components that have become part of assemblies would understand why. Its absolutely unbelievable.
I recently built a 430HP Porsche M96 engine of X51 specs (N/A). The previous engine had failed due to a crankshaft that had broken in half between the #6-#7 main bearings. I boought a brand new crank from Porsche and had to wait for it to come from Germany. It cost SIX THOUSAND DOLLARS and when it arrived it was 14 grams out of balance.
Thats a component that spins 7,500 RPM in STOCK form and is factory equipment in a 100,000 dollar car... Guess why the last one broke in half? I'll give you two guesses. _________________ Jake Raby
Raby Engine Development
www.rabyenginedevelopment.com
"I've never given anyone Hell, I just told them the truth and they thought it was Hell" |
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Mr. Unpopular Samba Member
Joined: September 20, 2005 Posts: 3715 Location: Tampa Florida
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Posted: Mon Dec 28, 2009 12:43 pm Post subject: |
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Jake Raby wrote: |
Thats easy and its why I recommend balancing a second unit at the time the unit is balanced.
OR
If the unit is balanced on a modern machine the replacement pressure plate can be easily matched to the prior assembly due to the file management system within the machine
OR
The pressure plate is the LSST component that is to be balanced/ added to the assembly. Due to this the balancing of the pressure plate WILL NOT imbalance the engine if the balanced pressure plate is removed and replaced any more than it would have been if the original pressure plate had not been balanced.
There are many ways to attack this situation, forethought is the key- as always. |
Why couldn't you just neutral balance the PP that way all you have to do is neutral balance any new PP, eliminating the need to rely on a machine shop's file management system. _________________ "In any racing engine, the nearer you are to it disintegrating, the better it's performance will be"
-Keith Duckworth, creator of the Ford/Cosworth DFV |
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thepadawan Samba Member
Joined: December 14, 2009 Posts: 70 Location: anahiem
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Posted: Mon Dec 28, 2009 6:19 pm Post subject: |
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the crank and rods are EMPI, I was told numerous times that there quality had improved (i have dealt with crap from them before). Figured Id try them out.
the funny thing is I have run the chinese 4130 h beams that i got for 199.99 before and loved them, heck I balanced those suckers (like I KNEW i would have to but then again each rod was MUCH closer to each other then this) and never had a problem, those have gone 9K without a problem and have seen 15PSI before...
tells yah a little something about the industry.. |
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Rowroy Samba Member
Joined: November 07, 2006 Posts: 1012 Location: The ass of nowhere
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Posted: Tue Dec 29, 2009 6:21 am Post subject: |
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thepadawan wrote: |
the crank and rods are EMPI, I was told numerous times that there quality had improved (i have dealt with crap from them before). Figured Id try them out.
.. |
By whom? _________________ Suicide is man's way of telling God, "You can't fire me; I quit!" - Bill Maher |
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Type 5 Joe Banned
Joined: January 18, 2003 Posts: 1795 Location: Oregon
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Posted: Tue Dec 29, 2009 7:55 am Post subject: |
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Maybe by the person who sold them.... And won't return them after 30 days. _________________ If you would like to contact me, just email through one of my ads on here...
I don't use the P.M. service on here. |
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nsracing Samba Member
Joined: November 16, 2003 Posts: 9471 Location: NOVA
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Posted: Wed Dec 30, 2009 9:08 pm Post subject: |
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"neutral balance"? |
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thepadawan Samba Member
Joined: December 14, 2009 Posts: 70 Location: anahiem
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Posted: Thu Dec 31, 2009 12:38 am Post subject: |
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3 different vw parts shops in so cal, o well ill just go demello again! |
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Luis ''Diablo'' Gutierrez Samba Member
Joined: October 31, 2009 Posts: 301 Location: San Francisco
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Posted: Thu Dec 31, 2009 1:02 am Post subject: |
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so if i get a new crank, flywheel,pulley and rods, do i have to take them to the machine place to get it balance?
Im just learning about balancing
thanks |
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Mr. Unpopular Samba Member
Joined: September 20, 2005 Posts: 3715 Location: Tampa Florida
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Posted: Thu Dec 31, 2009 6:35 am Post subject: |
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nsracing wrote: |
"neutral balance"? |
zero balance _________________ "In any racing engine, the nearer you are to it disintegrating, the better it's performance will be"
-Keith Duckworth, creator of the Ford/Cosworth DFV |
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grimace007 Samba Member
Joined: August 30, 2006 Posts: 2673 Location: swampville, florida
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Posted: Thu Dec 31, 2009 6:56 am Post subject: |
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Florida_Buggy wrote: |
nsracing wrote: |
"neutral balance"? |
zero balance |
como? _________________ Brian
68 sedan
Dallas Air Coolers
perrib wrote: |
Hey It is The Samba where well thought out rational answers can take a while and getting side tracked is normal. I was just lucky this time. |
cr@M wrote: |
No one has any personal responsibility these days. This country is sue happy. Intelligence is no longer a requirement, just an accessory. |
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nsracing Samba Member
Joined: November 16, 2003 Posts: 9471 Location: NOVA
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Posted: Thu Dec 31, 2009 7:42 am Post subject: |
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Florida_Buggy wrote: |
nsracing wrote: |
"neutral balance"? |
zero balance |
there is no such animal. there will always be some unbalance. you cannot attain zero unbalance.
for full racing the tolerance is 0.2 ounce inch. this is the highest grade you can get. that is NOT zero. |
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Mr. Unpopular Samba Member
Joined: September 20, 2005 Posts: 3715 Location: Tampa Florida
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Posted: Thu Dec 31, 2009 8:00 am Post subject: |
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jeesus christ why are you guys making it so difficult. Zero balance (or as close as you can) the PP, that way, any other PP put on the motor later just needs to be zero balanced (or as close as you can) rather than "15 grams heavy clocked at 7 o'clock". They've been doing this in the V8 world forever, it can't be a foreign concept. _________________ "In any racing engine, the nearer you are to it disintegrating, the better it's performance will be"
-Keith Duckworth, creator of the Ford/Cosworth DFV |
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BugMan114 Samba Member
Joined: March 22, 2007 Posts: 3744 Location: Ellenwood, GA
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Posted: Thu Dec 31, 2009 5:53 pm Post subject: |
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I don't understand the concept of bolting everything together to balence after everything has been individually balenced? if you balence everything individually, then how could it be unbalenced once you bolt it up? is it just the small tolerance (be it .5 gram differnece), added up among all the parts? If thats the case, then on what part do you add or remove material to balence the whole thing once its been assembled? so lets say when you bolt everything up, and it comes out to 1 gram out of balence (not sure what the normal unbalence is after individual balencing, just an example), where would you remove that 1 gram? i would think where ever you remove that 1 gram from, would then make that part unbalenced, no?
Thanks _________________ 1974 Super Beetle: Custom resto in progress
1972 Super Beetle: Daily Driver
1971 Std. Beetle w/ 1929 Mercedes Benz Gazelle kit
1960 Baja Bug
1969 Baja Bug
Sand Rail- Homemade
Sand Rail- FUBAR
Aircooled Airheads
Why the hell do they call it a gland nut. its obviously a big fat bolt!!! |
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nsracing Samba Member
Joined: November 16, 2003 Posts: 9471 Location: NOVA
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Posted: Thu Dec 31, 2009 11:24 pm Post subject: |
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Where to remove the unbalance?
You will need a Dynamic Balancing machine to "see" where this unbalance is. The machine can tell it to you exactly in degrees where is the heavy side.
Not only the machine tells you in degrees, but in what plane it is in. Left side or Right side.
Bolting it up and indexing the parts will assure the ultimate in keeping the parts stay balanced.
Also, there is a certain tolerance you use for a specific application. You don't need a Full Race balance if you are only going to spin this thing 3000RPM. |
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BugMan114 Samba Member
Joined: March 22, 2007 Posts: 3744 Location: Ellenwood, GA
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Posted: Fri Jan 01, 2010 6:36 pm Post subject: |
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but i still don't quite understand how it could possibly be unbalenced if you balence all the parts individually? am i missing something? sorry for the newbish questions, lol. _________________ 1974 Super Beetle: Custom resto in progress
1972 Super Beetle: Daily Driver
1971 Std. Beetle w/ 1929 Mercedes Benz Gazelle kit
1960 Baja Bug
1969 Baja Bug
Sand Rail- Homemade
Sand Rail- FUBAR
Aircooled Airheads
Why the hell do they call it a gland nut. its obviously a big fat bolt!!! |
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modok Samba Member
Joined: October 30, 2009 Posts: 26787 Location: Colorado Springs
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Posted: Fri Jan 01, 2010 6:41 pm Post subject: |
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If you were to balance the individual parts on the EXACT same centerline of rotation as they will have on the engine then they will be balanced.
But this is near impossible to do.
The pressure plate for instance is not going to be perfectly centered, flywheel runout can be .005".
Even .001 off center makes a difference. |
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