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At Wits End. No A/C = Sell the Westy
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WLD*WSTY
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PostPosted: Wed Mar 10, 2010 7:25 pm    Post subject: At Wits End. No A/C = Sell the Westy Reply with quote

For those wishing to retrofit a front mounted A/C, try the excellent writeup by Blake Heinlein here:

http://sites.google.com/site/blakeheinlein2/vanagon-airconditioning

It looks like it's a pretty straight forward job. I'll be following in his footsteps soon. Blake is pretty good about answering questions.

Larry H.
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scubabrian
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PostPosted: Wed Mar 10, 2010 10:47 pm    Post subject: Reply with quote

aguabonita wrote:
beagling wrote:
I see you are in Seaside. There is a good A/C repair shop off of 41st street in Santa Cruz. Can't remember the name of the shop but call Van-Cafe and ask for the phone number. HE sorted out a non-working A/C system for me several years back.


I love working with Peter and would trust him with my kids. I will contact him.

Can I ask how your a/c is working now that it is functional? I heard the original systems are hardly worth it even when they are working. Is that what you are using?

I would love to here someone chime in about the ICEAC company that a previous poster had mentioned? Anyone have experience working with them?

I would rather spend the money getting a good, functional retrofit than getting the original system working (assuming the original doesn't do much even on its best day).

Cheers!

P.S. Would love to tinker with this myself but house and kids are taking up most of my time these days so I will leave it to the pros. Plus, I don't want to blow a hand off or something. Rolling Eyes



I installed one of the ICEAC kits in a BMW 2002 I used to own. It was a R134 kit and worked ok, the 2002's were very limited in space to accommodate a large condenser and cooling fans. This limited how well they worked. The console that came with the 2002 kit was not the best quality, the Behr was a nicer looking console. My current 2002 has a Behr AC that I rebuilt and filled with R-12, works a bit better. My Westfalia has the rear AC that was retrofitted for 134a and worked before I installed the Subaru engine. Worked ok on the freeway on long trips but was useless on short trips or around town, I also found that all the hot air leakage from the fresh air ventilation system nearly negated the cool air blowing on the back of my head. My spring project is to install a front mounted AC, I have a call into ICEAC to see what they have, if not I know Vintage Air has some kits that will work. ackits.com in Phoenix is also another good source for parts and kits. I got all the parts when I rebuilt my current 2002's Behr AC, if any shop knows AC its the ones in Phoenix! They also made up my new hoses and filled the system. Being in San Diego I have a nearby source for R-12, so depending on the kit I use I may fill with that. Lots of work to install a new AC but it makes it much nicer to drive in the summer.

Brian
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fixedgear
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PostPosted: Thu Mar 11, 2010 7:47 pm    Post subject: Reply with quote

Seems like the stock system suffers from a double fault, inadequate cooling and poor distibution. Just a thought with respect to #2-What would happen if the cold air could be routed to the fresh air vents on the top side (above the sliding door), could that help distribute the cool air. Or if it was routed there, and then the vent was removed and lever #4 kept shut, would you get the cooled air to the front air box? Flame suite prepped and ready to go!
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populuxe59
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PostPosted: Thu Mar 11, 2010 8:46 pm    Post subject: Reply with quote

This is not speculation or a dream system, this is the quick and dirty way to get it working.
If you want to keep this simple and cheap, buy a r-134 conversion kit for about $25. Get an extra can of 134. Do the change out which involves piggy backing the new 134 fitting over the old r12 fitting. Add a can of refrigerant. If none is leaking out yet add the other can as well. Keep these cans in a warm water bath to make the 134 keep flowing as you add. If you follow the instructions and the system is workable, the pressure switch will allow the compressor to start up. Attach the r-134 sticker to the vehicle.
Next summer you may have to add another 24 oz can.
Now, you may find your kids freezing in the back and it's warm in the front. Add a few clip-on 12v fans. The factory Vanagon system takes at least 20 minutes to really start cooling the large interior so it is not good for short commutes.
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Terry Kay
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PostPosted: Thu Mar 11, 2010 9:00 pm    Post subject: Reply with quote

What you fail to understand is the R-12A operates at a much lower pressure than the 134-A and won't overload worn out antique hoses & fiitings--not to mention the compressor.

Plus it blows much colder with less operating pressure on the half worn out compressor.

You mentioned nothing about an evacuation process which will allow your system to operate 100% more efficiantly --regardless of what type of refrigerant you wind up using.

R-134-A is in no way shape of form the best bang for your buck in an orginal R-12 system.

You'll actually get less outa the eveporator vents than the system once did when it was new and had R-12 in it.

The key here is to drop the evapotaor cabinet, clean all of the injested dirt the coils have been eating over the years so you can get a decent air flow through them, get all of the busted up black foam rubber the factory wrapped the evaporator coils with blown out or vacuumed outa the cabinet, Do clean out the AC high side & low side hoses,& condensor with some air dryer alcohol, suck the sysyem down and leave it sit overnight to check for porous hoses, or poor seals at the fitings.

Once you have all of this done, then load up the system with R-12-A and enjoy ultra cold air blowing outa your stock AC vents.

I think that the quadruple relay back up for the motor is overkill, and un necessary.

If you don't have the refrigerant system operating properly, you can blow air through the evaporator till the cows come home, and your not going to get 36--to 38 degree air coming out of the AC vents.

Mine all do--and not one of the systems have any back up relays on the AC motor's.
The stock blower system is more than adequate--

As far as the AC unit being able to cool down the Van in a short blast to grocery store 3 blocks away--
No AC set up, in any vehicle will be able to overcome 100 degree heat in that short of a run.

It's physically impossible.

Don't expect anything close to that.

Maybe if you were running an old style Frigidare compressor, with a Mark IV under dash unit, with R-12 in the system you might knock ff a couple of degree's in a block or two--
But sadly , there isn't any as efficiant AC set ups being manufactured to work as the older set up's once did.

You all, have newer style , lower capacity systems in your Vans--make them operate as well as you possibly can.
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wenholzm
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PostPosted: Fri Mar 12, 2010 10:37 am    Post subject: Reply with quote

I am looking into a small portable 110 V 5000 BTU AC unit (Danby DPAC5070) to place behind the passanger seat, that I can exaust outside the van through a window and rig a portable 1000 W Honda generator in the luggage rack to run the AC unit. The running amps for the AC are 4.6 A and the generator is rated to 7.5 A. Even if the AC draws 50% more amps at start up, it should still be OK.

For nighttime it is the best, but I wonder if I can also drive down the road like this?

Anybody care to comment?
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campism
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PostPosted: Fri Mar 12, 2010 2:49 pm    Post subject: Reply with quote

It's been done.

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DAIZEE
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PostPosted: Sat Mar 13, 2010 6:09 am    Post subject: Reply with quote

I saw that before it disappeared. UGLY, talk about loud A/C's. Wonder what his neighbors thought! Innovative but desperate!
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presslab
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PostPosted: Sun Mar 14, 2010 7:26 pm    Post subject: Reply with quote

I installed a used Behr A/C unit from an early vanagon. Picked it up for a couple hundred, all told it was around $500 to add A/C to my van. New custom hoses, used compressor, new dryer, and new condenser.

It's a good amount of work! But pretty straightforward.

And I'm pretty satisfied. Went through Davis last summer and it was around 105 F. I had the A/C on full but it was comfortable in the van.
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aguabonita
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PostPosted: Sun Mar 14, 2010 9:17 pm    Post subject: Reply with quote

Ok, I'm thinking out loud here so bear with me.

I am thinking that I should:

First. Get this beast into an A/C specialist to have the compressor and lines checked.

Second. Perhaps I should have them put in some new refrigerant and try it out for a bit? Out of curiosity, what type of refrigerant are modern cars using these days?

Third. Drink a beer, cross my fingers, and wait for the prognosis.

I will keep you posted.

Cheers,
Kevin
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elpedro
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PostPosted: Sun Mar 14, 2010 9:58 pm    Post subject: Reply with quote

aguabonita wrote:

Second. Perhaps I should have them put in some new refrigerant and try it out for a bit? Out of curiosity, what type of refrigerant are modern cars using these days?


I think you might've missed something.

The modern refrigerant is R134. The old one is R12. Here in California, we are able to purchase, at a high price indeed, reclaimed R12 refrigerant. When I bought my vanagon, the PO had the AC system checked and we were told it had the new frigerant R134, and leaked, which is common for R134 in a system of older lines and fittings made for a different pressure and particle size. I also understand R134 will hasten the demise of your stock compressor because it doesn't lubricate the parts like the old stuff. As a precondition to my buying the van, the PO had the system charged with R12 (the original stuff) and it performed well for us all summer in 100-110F heat, and has stayed charged.

While we're on the topic of coping in California, since you've already tinted the windows, have you tried the reflective window shades that cover the windshield and front door windows? They do wonders while you're parked, so you're not trying to cool a 110F van in 95F weather.
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Terry Kay
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PostPosted: Mon Mar 15, 2010 5:37 am    Post subject: Reply with quote

<< I also understand R134 will hasten the demise of your stock compressor because it doesn't lubricate the parts like the old stuff.>>

No, not really.

The R-134 A will contribute to the demise of your antique compressor just becsue of the operating pressure's it requires to operate at half the capacity of the R-12 or R-12A.

The refrigerant has zero lubricating cababilities.

It's the refrigerant oil in the system that keeps the compressor spinning free.
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PostPosted: Mon Mar 15, 2010 5:44 am    Post subject: Reply with quote

populuxe59 wrote:
This is not speculation or a dream system, this is the quick and dirty way to get it working.
If you want to keep this simple and cheap, buy a r-134 conversion kit for about $25. Get an extra can of 134. Do the change out which involves piggy backing the new 134 fitting over the old r12 fitting. Add a can of refrigerant. If none is leaking out yet add the other can as well. Keep these cans in a warm water bath to make the 134 keep flowing as you add. If you follow the instructions and the system is workable, the pressure switch will allow the compressor to start up. Attach the r-134 sticker to the vehicle.
Next summer you may have to add another 24 oz can.
Now, you may find your kids freezing in the back and it's warm in the front. Add a few clip-on 12v fans. The factory Vanagon system takes at least 20 minutes to really start cooling the large interior so it is not good for short commutes.
This procedure 'WILL' start a chain of events that will come back and bite u in the ass or should i say pocketbook?? Don't forget tohave aspirin close by.
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elpedro
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PostPosted: Mon Mar 15, 2010 10:21 am    Post subject: Reply with quote

Terry Kay wrote:
<< I also understand R134 will hasten the demise of your stock compressor because it doesn't lubricate the parts like the old stuff.>>

No, not really.

The R-134 A will contribute to the demise of your antique compressor just becsue of the operating pressure's it requires to operate at half the capacity of the R-12 or R-12A.

The refrigerant has zero lubricating cababilities.

It's the refrigerant oil in the system that keeps the compressor spinning free.


Thanks for the clarification TK... so does this mean the frigrerant oil is the same for both R12 and R134? I'm studying up for "what happens next" when my luck with R12 runs out.
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morymob
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PostPosted: Mon Mar 15, 2010 10:38 am    Post subject: Reply with quote

Read the 'sticky' section and u will see this topic has been thrashed about, up-down,sideways,front to back, and probably all questions covered in depth.
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Terry Kay
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PostPosted: Mon Mar 15, 2010 8:22 pm    Post subject: Reply with quote

<<Thanks for the clarification TK... so does this mean the frigrerant oil is the same for both R12 and R134? I'm studying up for "what happens next" when my luck with R12 runs out.>>

Mineral oil for R-12.
Ester or Pag oil for 134-A

And here is where the R 12A comes in--it's compatible with any of the AC lubricating oils, and blows colder than the 134.

Mory.

Your right.
Hit the sticky section.

So if in fact everybody did that --you realize there would be no conversation here at all--no posts, just a seach session for all in the "Sticky's"

How nice.

Head gasket leaks are forever, same with tires,lost electrical power, what battery to use, propane & Dometic problems, suspension upgrades, "How am I ever going to get my faded fiberglass pop top to shine again",bedliner, wheels, upper A arm bushings, shocks, Mexican Paint Jobs --Yada, Yada, Yada.

Don't post about anything--just read the sticky's--because it's all been covered in the deepest of depth in a prior life.

Good Call.
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Last edited by Terry Kay on Mon Mar 15, 2010 10:28 pm; edited 1 time in total
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r39o
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PostPosted: Mon Mar 15, 2010 8:53 pm    Post subject: Reply with quote

Terry Kay wrote:
Don't post about anything--just read the sticky's--because it's all been covered in the deepest of depth in a prior life.

Good Call.

Some rehashing is good because it brings new light or new nuggets of information that might not be known yet. Besides, it gives me something to do!

What I am curious about is: Why the shift to R-12A from Redtek, aside from the issues of getting to the state you need it in???????

I need the above riddle solved.

Sorry for the slight OT.
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Terry Kay
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PostPosted: Mon Mar 15, 2010 9:19 pm    Post subject: Reply with quote

<<What I am curious about is: Why the shift to R-12A from Redtek, aside from the issues of getting to the state you need it in>>

Batman--
The solution to this riddle is--
R-12-A is / can be RedTek, and few other derivitives other than 134-A.

It's compatible with with the R-12,plus the mineral oil, and cools as good as if not better than the R-12 with no consequence.
No penelties, no error's.

I've got some literature from a Red Tek distributor, and it's marketed as R-12-A.

12-A would also be correct for an R-12 Alternative.
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