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tclark Samba Member
Joined: November 21, 2005 Posts: 926
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Posted: Fri Apr 23, 2010 8:53 am Post subject: AHU conversion prelimary questions ...vette this build ... |
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I want to do a m-TDI into an automatic with AHU Mk3 1.9 jetta97-99
Kep adapter/Flex plate, Cdn TDI motor, & m-IP
OK I think i have it mostly straight from this here
http://www.thesamba.com/vw/forum/viewtopic.php?t=402326
r39o/mightyart ->THAT SHOULD BE A under the Engine section here
http://www.thesamba.com/vw/forum/viewtopic.php?t=151300
with subtext (Parts for Diesel Conversion)
But kinda confused about what
- make an existing power steering still work do you need brackets , pulley a different pump ??
- alternator setup do you need brackets , pulley a different alternator
than what is on the tdi ? _________________ 89 Westy with TDI AHU 1.9 manual lots of mods
85 GL 1.9, auto (for sold)
Last edited by tclark on Fri Apr 23, 2010 8:03 pm; edited 1 time in total |
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fairweather Samba Member
Joined: August 26, 2007 Posts: 663 Location: Aspen, CO
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Posted: Fri Apr 23, 2010 9:08 am Post subject: Re: AHU conversion prelimary questions alt / P/S Pump |
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Use the TDI PS pump and stock vanagon lines.
Use the stock TDI alternator, only mod might be a clutched pulley which makes a significant difference in smoothness.
tclark wrote: |
But kinda confused about what
- make an existing power steering still work do you need brackets , pulley a different pump ??
- alternator setup do you need brackets , pulley a different alternator
than what is on the tdi ? |
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tclark Samba Member
Joined: November 21, 2005 Posts: 926
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westyventures Samba Member
Joined: December 29, 2004 Posts: 2306 Location: Oregon Outback
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Posted: Fri Apr 23, 2010 7:32 pm Post subject: |
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You can go that route if you have super-extended AAA.
The AAZ pump has a small 17mm shaft and is prone to breakage when run with the TDI hi-pressure head. It also has insufficient throttle travel. The option is a brand-new Bosch m-TDI pump (with 20mm shaft) from me. $1000-1200 complete. I also test and set up my pumps on an actual AHU in my van, not on a machine. Downside? Ya gotta wait a few months to get one.
I can also supply the upper three hoses for about $150. The lower one is a custom build currently, to fit around the PS pump bracket. |
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?Waldo? Samba Member
Joined: February 22, 2006 Posts: 9752 Location: Where?
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Posted: Fri Apr 23, 2010 8:20 pm Post subject: |
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Don't use the stock '83 diesel oil pump pickup tube. It has the integral oil control valve which is sized for a 30mm gear oil pump. The AHU will have the 36mm gears and so is not a good match. Get a complete euro TD oil pump. They are still available new, part # 068 115 105 BP. They are the 36mm pump with correct oil pressure control valve for the DV configuration. If you have A/C there is not any oil filler tube that will fit. If you have A/C and want a license plate filler it will be a custom job. I made one fairly easily from a WBX filler. If you do not have A/C but have power steering you can get a used later model 1.6TD oil filler tube that winds around the pump and it will fit.
You didn't comment on air filter, intake tubing, intercooler, glow plugs. |
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tclark Samba Member
Joined: November 21, 2005 Posts: 926
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Posted: Fri Apr 23, 2010 10:10 pm Post subject: |
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Andrew A. Libby wrote: |
Get a complete euro TD 36mm oil pump. part # 068 115 105 BP. ...If you do not have A/C but have power steering you can get a used later model 1.6TD oil filler tube that winds around the pump and it will fit. |
OK thxs for that heads up
$223
http://www.worldimpex.com/parts/genuine-part-oil-pump_43968.html
Andrew A. Libby wrote: |
You didn't comment on air filter, intake tubing, intercooler, glow plugs.
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dont know what I dont know ...so where or what do I track down for those parts ?
any any pro-cons of the left motor mount from GW vs standing the turbo on its end vs Quantum TD exhaust manifold & using a T3 turbo
and am I right with the above build I have no fabrication work just mechanical assembly ? _________________ 89 Westy with TDI AHU 1.9 manual lots of mods
85 GL 1.9, auto (for sold) |
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?Waldo? Samba Member
Joined: February 22, 2006 Posts: 9752 Location: Where?
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