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koolmoe
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PostPosted: Wed Jul 07, 2010 10:07 pm    Post subject: moron A/C... Reply with quote

SO to add to all the AC threads...my '90's AC doesn't work. I assume it's just a lack of 'oil' and doubt it was ever changed over to R134. Had a local shop (general shop, not VW/foreign specific) take a look and they indicated it was indeed still R12 and that the compressor looked fine...

Their suggestion was a conversion to R134 - about $175 for conversion, pressure/leak test, and oil fill. I know there are kits to do the conversion myself, but I'd still need it filled, which is about $50, so $125 for the parts/labor, leak test, etc...I'm cool with that (still working on my 'wrenching' skills, plus the hassle of getting to everything in the bus setup).

BUT then a coworker says he's got a couple cans of R12 left over from his older car and that I can have them. Cool. SO called a couple shops but, so far, NONE will do the charge - most claiming to not have the equipment anymore.

With free R12, I'm not even worried about the leak/pressure test/fix. As long as it gets me through this sweaty summer...which, I know, if the leak is bad, may not happen...I'm willing to just go for the recharge.

I've also got a new receiver/dryer from Van-Again here for whatever kind of work needs to be done. I'll look through the Bentley and see if I can locate and replace it myself....maybe...

ANYWAY, Questions:
1. No 'expiration' on R12, right? These old cans should work?
2. Is there a way to do this myself fairly safely? I've seen refill contraptions at the FLAPS...
3. Freeze12http://www.autorefrigerants.com/co00030.htm seems like the ideal solution but no one seems to use it and the shops I've called never heard of it. Why not?

Any thoughts appreciated!
KM
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Sir Sam
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PostPosted: Wed Jul 07, 2010 11:02 pm    Post subject: Re: moron A/C... Reply with quote

koolmoe wrote:
SO to add to all the AC threads...my '90's AC doesn't work. I assume it's just a lack of 'oil' and doubt it was ever changed over to R134. Had a local shop (general shop, not VW/foreign specific) take a look and they indicated it was indeed still R12 and that the compressor looked fine...

Their suggestion was a conversion to R134 - about $175 for conversion, pressure/leak test, and oil fill. I know there are kits to do the conversion myself, but I'd still need it filled, which is about $50, so $125 for the parts/labor, leak test, etc...I'm cool with that (still working on my 'wrenching' skills, plus the hassle of getting to everything in the bus setup).

BUT then a coworker says he's got a couple cans of R12 left over from his older car and that I can have them. Cool. SO called a couple shops but, so far, NONE will do the charge - most claiming to not have the equipment anymore.

With free R12, I'm not even worried about the leak/pressure test/fix. As long as it gets me through this sweaty summer...which, I know, if the leak is bad, may not happen...I'm willing to just go for the recharge.

I've also got a new receiver/dryer from Van-Again here for whatever kind of work needs to be done. I'll look through the Bentley and see if I can locate and replace it myself....maybe...

ANYWAY, Questions:
1. No 'expiration' on R12, right? These old cans should work?
2. Is there a way to do this myself fairly safely? I've seen refill contraptions at the FLAPS...
3. Freeze12http://www.autorefrigerants.com/co00030.htm seems like the ideal solution but no one seems to use it and the shops I've called never heard of it. Why not?

Any thoughts appreciated!
KM


1. No Expiration
2. Yes you can do it, but you will need some equipment.
3. I have never used freeze 12, but lots of older nissan guys use it. Its my understanding its basically r134a with a few other things in it to give it properties more like r12.


If your going to do AC work yourself then there are a few pieces of equipment you must have:

manifold gauges
vacumn pump


The thing about using r12 is that if your system needs other repairs, which it does since its not working right now, then you will probably just waste the r12 figuring out what needs fixing and repairing that.

I was at autozone today and noticed for the first time that they had an r12 filler/hose set, haven't seen that before there.

The first thing you need to do is determine if your system has any leaks. If it has no leaks(such as from rotted out hoses or o-rings) then you are good to try a charge, if you have plenty of r12 to waste this would be the time to do it, but you don't.

With the manifold gauges and the vacuum pump you can pull a vacuum, leave the vehicle overnight, and check to see if it still has vacuum, if it does then the system is holding pressure.


Now if you know its holding pressure thats good, but you should really get the system cleaned out.

Theres a pretty good chance that your expansion valve is plugged up: $30 from van-cafe:
http://www.van-cafe.com/home/van/page_805_558/ac_expansion_valve.html

(Also since you have a new drier you should throw it on after cleaning, its located in the left rear wheel well, take off wheel to get to it.)

Now with those new parts ready to go then you need to clean it out, use denatured alcohol and blow it through all system. rinse from AC line at compressor through condensor, to the fitting where the drier was, rinse from drier to expansion valve, rinse through evaporator, rinse from compressor to expansion valve) Install new parts, add some new oil, pull vacuum on the system, then charge with r12.

I guess I'm trying to say do a little bit of maintenance before wasting the r12, its hard to come by so you should maximize your chances of success with it. I know you said your not worried about it lasting through the summer, but if the expansion valve is clogged then your just going to waste it.

You could waste basically priceless r12 just trying to fill it, or you could waste $8/can of r134a seeing if your system even works.


Also, you MUST pull a vacuum on the system to charge it, you cannot just hook up the can and try to fill it, the system needs to be under a vacuum, otherwise the air will displace all the refrigerant. When you pull the vacuum you will also be able to tell if there are any leaks in the system.


I've been fighting with mine all day today before I eventually determined two things.

1) My high/low trinary/tertiary pressure switch is bad.
2) Various debris keeps getting pumped through the system clogging my expansion valve(despite a flush last summer through the system). Will work for a short time then stop when it gets clogged. I suspect my old drier keeps letting through crap which is clogging it.
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Sir Sam
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PostPosted: Wed Jul 07, 2010 11:08 pm    Post subject: Reply with quote

Also, the r134a conversion kits are just a different fitting to go on the system filler connections for the high and low side, don't leave them connected, they will just cause the fittings to leak. After charging remove them and store them in a clean place for later and reinstall the cap if you still have them. My schrader valve in the low pressure r12 fitting was leaking, so I replaced it with a new one from a conversion kit, no more leaking schrader valve.
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purplepeopleeater
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PostPosted: Thu Jul 08, 2010 4:22 am    Post subject: Reply with quote

redtek.
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morymob
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PostPosted: Thu Jul 08, 2010 4:36 am    Post subject: Reply with quote

U best do a read-up on the things u can and will get into using r-34 on these old systems. As for the 'flush'mentioned above oil of the correct type must be used, a mineral based WAX free oil. Your van but u can keep digging a deeper hole with these things. If u may keep van, do it right now or do it over later.
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scottjk
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PostPosted: Thu Jul 08, 2010 4:41 am    Post subject: AC Reply with quote

I was extremely disappointed in my R134 conversion. I finally did the RedTek conversion after which my wife at one point asked me to turn the a/c down. Laughing

Scott
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Californio
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PostPosted: Thu Jul 08, 2010 8:00 am    Post subject: Reply with quote

Redtek or Duracool both lower head pressures in the compressor compared to 134a. They also lower vent temps around 10* and are said not to leak as much (larger molecules.) Good stuff--I had my vents temps down to 34.9 the other day, 80* ambient.
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CessnaJon
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PostPosted: Thu Jul 08, 2010 8:16 am    Post subject: Reply with quote

I have used Freeze 12 in my 90 Westy for 1 year now- it works great. Its only $6 a can at Napa.
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Sir Sam
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PostPosted: Thu Jul 08, 2010 8:32 am    Post subject: Reply with quote

CessnaJon wrote:
I have used Freeze 12 in my 90 Westy for 1 year now- it works great. Its only $6 a can at Napa.


Napa you say, this is the first time I have heard of it being in stock anywhere local. I guess I will have to check out my NAPA and see if they have it.
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Terry Kay
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PostPosted: Thu Jul 08, 2010 10:45 am    Post subject: Reply with quote

<<redtek.>>

X 30.
Make a phone call;
1 888-676-9380
Red Tek delivered to your door.

Get a couple of cans of the R-12A, a can of pro seal.

Remove the two lines at the compresor, blow air dryer alcohol in one way and out the other, reverse the alcohol & cleaning routine to the other hose.
Till they both blow clean alcohol outa them.

Replace the dryer.

You could do the expansion valve right away, but it isn't always required--unless you have a bunch of snot in the system.

You must remove all of the moisture in the system or your just spinning your wheels.
Minium evacuation time is 2 hours.
Let the Van sit with the gauges on it overight.
If it holds the vacuum the load it up with the freon and a 2 oz oil charge.

There is so much information available here in the archves regarding this very subject you can keep yourself real busy educating yourself on the proper proceedures, and what your gonna need to do the job right.

You really didn't need to inquire.

If you want to dump them two cans of R-12 in your AC lines, go ahead.
It's a crap shoot.

Might last for a hour, day --or even a month --maybe.
Whatever was in there left for a reason--you should figure that out first.
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Volksaholic
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PostPosted: Thu Jul 08, 2010 10:56 am    Post subject: Reply with quote

Another thumbs up for RedTek. After having seals replaced and vacuum tested on my '88 I pumped it full of RedTek. We were quite pleased, despite the fact that I didn't flush the system or replace the receiver/dryer at that time. So I ordered more and filled my Subaru Outback, which had leaked down to being useless when it was a couple years old. The RedTek has been in 3 years now and still kicks ass. Now I just finished my Subie conversion, flushed the AC parts, replaced the R/D, and I'm ready to have the hoses spliced... then I'll fill it with RedTek. TK and DogPilot introduced this stuff to me... I'm sold! Smile

Paul
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markz2004
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PostPosted: Thu Jul 08, 2010 2:12 pm    Post subject: Reply with quote

KoolMoe,

RedTek is your friend. thumb through this sitcky and you'll be Moe Kool.

http://www.thesamba.com/vw/forum/viewtopic.php?t=292488
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PostPosted: Thu Jul 08, 2010 5:26 pm    Post subject: Reply with quote

Okay, since the topic is Moron A/C, I can chime in here with another question. Sitting in a box in my garage is a brand new compressor, a new expansion valve, and a new drier.

I've got the air line chemical (basically alcohol) to clean the lines out, and I've got new o-rings to go everywhere. Also have a box from Red-tek sitting here with all the recommended goodies.

So here's my moron question. I know I need to add refrigerant oil to the system on the "freon" side, but doesn't the compressor have a separate lubricant? Is it it safe to assume that my compressor already has that oil? Or should I check it/ change it out before installing?
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PostPosted: Thu Jul 08, 2010 5:32 pm    Post subject: Reply with quote

you need a can of oil, I bought mine from redtek just because.
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PostPosted: Thu Jul 08, 2010 5:53 pm    Post subject: Reply with quote

Check the compressor as most are shipped empty. Average cap is 5oz, need to check as models vary a bit. Your Bently will specify how much goes where as u ready it for use. Oil constantly travels thru sys while in use so some has to allow for coating of insides, ifu flushed and started 'dry' the compressor would soon run out of oil a the pistons don't have rings.
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PostPosted: Thu Jul 08, 2010 5:59 pm    Post subject: Reply with quote

hiram6 wrote:

So here's my moron question. I know I need to add refrigerant oil to the system on the "freon" side, but doesn't the compressor have a separate lubricant? Is it it safe to assume that my compressor already has that oil? Or should I check it/ change it out before installing?


You should drain and refill the compressor; there is only one oil and it will drain out where the hoses hook up. Turn the compressor over a few times by hand to get it all out. After cleaning out the various components you should add oil too.

This lists the oil that needs to be added when changing/cleaning various components:
http://faculty.ccp.edu/faculty/dreed/Campingart/vanagon/vwretrofit.pdf

I recommend using Ester 100 oil as it is compatible with any refrigerant.
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PostPosted: Thu Jul 08, 2010 7:27 pm    Post subject: Reply with quote

Be careful about how much oil you pour into the compressor. Too much can cause hydro lock and ruin it. After you oil it, turn the inner wheel a few times by hand to work the oil around inside and make sure it is not getting stuck.
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Terry Kay
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PostPosted: Thu Jul 08, 2010 8:51 pm    Post subject: Reply with quote

If you have a brand new compressor, or even a rebuilt one , it'll have a tag wired tied to it or have a sheet of instructions in the box.

It'll tell you if you have to add oil, how much & what kind.
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PostPosted: Thu Jul 08, 2010 9:51 pm    Post subject: Reply with quote

Terry Kay wrote:
If you have a brand new compressor, or even a rebuilt one , it'll have a tag wired tied to it or have a sheet of instructions in the box.

It'll tell you if you have to add oil, how much & what kind.


My brand spankin new one sure had neither of those.
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koolmoe
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PostPosted: Thu Jul 08, 2010 10:29 pm    Post subject: Reply with quote

Great stuff. Thanks all!

I don't have tools, like the manifold gauges, vacuum pump, nor a compressor to blow anything (air, oil, whatever) through the system.
So seems like the proper way to do this isn't in the cards for the short time I have.

The couple shops I've contacted in my area all talk about R134. I asked one about RedTek and he'd never heard of it (or feigned ignorance). So I LIKE the idea of RedTek based on the reviews here and elsewhere on the site, but doesn't seem that's possible locally...

It's a different conversion? So if I convert fittings to R134, I'm stuck with R134? I can't then use anything but that...and if want to do RedTek, that's a different conversion?

So related to that, these various product 'cans' aren't standardized? I guess obviously if I found an R12 refill contraption, that's all it's good for is R12? Is that the same for all others - RedTek specific, R134 specific, etc?
NEAT that Autozone had an R12 filler set, but I'd rather not buy one for this one-time deal...especially since I wouldn't be able to do it the right way (vacuum, pressure, cleaning)...and letting it leak out is, as pointed out, a waste of a valuable thing...and not very eco-friendly.

SO it seems the best way to proceed with the week I have left is to just get the local shop to do the R134 conversion, despite the volume of noted disappointments. For $175, I guess it's just worth it. To recoup the cost, maybe I hawk the R12 cans on eBay...

Hey, to do the R134 conversion, does the rear cabinet have to be removed? I'd like to clean it out before giving it to the shop if so...

Last note, however, that CessnaJon reports good results with Freeze12...what filler contraption is required with that? How did you charge your system with it?

Finally, if anyone in the general Annapolis area has tools for doing this the right way, or knows someone, I'm available this weekend! Wink
Cheers all.
KM
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