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schoonerman
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PostPosted: Sun Aug 11, 2013 12:18 pm    Post subject: Reply with quote

I've ordered the GW stainless exhaust $700 and Frank Condelli's stainless catalytic converter $200 = $900
The above is going to be attached to a 2.2 Rocky Jennings performance engine in September......be still my beating heart Very Happy
Mike
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insyncro
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PostPosted: Sun Aug 11, 2013 12:24 pm    Post subject: Reply with quote

Silence262 wrote:
Dylan, so, if I improved my intake, then I could (conceivably) see a performance improvement? Perhaps I should look into that, unless the costs are extreme.


The intake S bellows are the greatest limiting factor in the Vanagon intake.

Bostig flow tested the entire system and each individual part.

Chris's equal length headers are a work of art and I love his work.

The point I am trying to make is that what you breath in is what can be exhaled.

IMHO, performance gains bolted on at only one end will be minimal.
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insyncro
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PostPosted: Sun Aug 11, 2013 12:29 pm    Post subject: Reply with quote

Removing the Syncro dust trap for a straight through pipe, a K&N filter and oversized throttle body are the bolt on options I know of available.

Sure, plenty more can be done, but the only factual increase in power or torque will be shown on a dyno sheet Exclamation

Seat of the pants excitement over trick parts does not count.
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desertrefugee
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PostPosted: Sun Aug 11, 2013 1:54 pm    Post subject: Reply with quote

insyncro wrote:

Seat of the pants excitement over trick parts does not count.


We are still talking about waterboxers here, right? 🚀

Although, my 2.2 is running as well as it can (pretty darned good), the Westy is grossly underpowered. I don't care! It is an efficient mill that gets the job done.

My point continues to be (and I believe InSyncro agrees) that to spend exhorbitant amounts of cash for only incremental improvement doesn't make sense. For me, climbing up to the Mogollon Rim (7000ft) at 50-55mph vs. my current 45-50mph isn't worth spending a grand or more.

I suppose if I had a busted exhaust manifold, as is the case here, I'd be tempted to lean toward aftermarket goodies, though.
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insyncro
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PostPosted: Sun Aug 11, 2013 2:14 pm    Post subject: Reply with quote

My exact point is that without multiple dyno runs with each part that is swapped and a static baseline printout of a stock waterboxer....all "improvements" without such are purely speculation.

I own the GW exhaust and have worked with the WBXhaust...both good quality and nicely built.

Bolting them on to your existing waterboxer and thinking its power has increased by more than a few percentage is not warranted.

Chris has provided dyno sheets for his expertly built motors.
Yes a 2.2 done right has more umph than a stock 2.1, but thinking that bolting on just an exhaust and you will be feeling huge gains is not proven or a good mindset to be in.

I would purchase the exhaust the resonates with you, for whatever reason that may be.
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Silence262
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PostPosted: Sun Aug 11, 2013 6:30 pm    Post subject: Reply with quote

I have modest expectations on hp gains.
If I can gain 3-5% for $700, I call it a bargain. If another few hundred on intake goodies gives another 3%, good deal. I'm only going to put one exhaust system on the van between now and end-of-life. I don't want to go cheap now and regret it later.
Gene Berg said, "Buy the best and cry once," but to all of us, the $700 price difference is substantial.

Dylan (Insyncro) has worked on my van, and I trust his opinion completely.
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insyncro
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PostPosted: Sun Aug 11, 2013 10:21 pm    Post subject: Reply with quote

I dont see any issue with "modest gain".
Vroom, vroom.
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tencentlife
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PostPosted: Mon Aug 12, 2013 9:29 am    Post subject: Reply with quote

insyncro wrote:
A tuned exhaust system will only show a performance increase if it is paired with the ability of the intake to inhale at a rate different than the stock parameter.

If the intake as-built is already holding the engine back, yes, but the displacement and/or volumetric efficiency have to increase substantially before the 2.1 intake becomes inadequate. It is actually a pretty good intake tract, whether by design or accident, with runner length providing a favorable mid-range resonance with a high-volume plenum, an already oversized throttle opening, and a decent ratio of port volume to valve opening. My testing showed the AFM and filtering systems, including the swirl-separator, cost only a few percent drop in manifold pressure. It can be made better, of course, but it's not costing much in the way of little ponies, while the stock exhaust is costing a stable-full.

Meanwhile to equate intake with exhaust the way you have ignores the basic fact that although similar processes are at play, one is at a very low energy state while the other involves kinetic forces several orders of magnitude higher. Each is handling the exact same mass of gases, but almost all the energy in the intake mass is as chemical potential, so even in a well-designed intake tract only weak atmospheric pressure and relatively low-energy resonance effects are doing any work, even if you manage to organise intake dynamics favorably. But after that potential energy is unleashed in combustion, more than a third of it is at play in the exhaust where that same mass of gases experiences an extreme increase temperature, pressure, and velocity, presenting enormous opportunities to organise all that kinetic energy to hasten gas flow and heavily influence in-cylinder pressure and intake gas movement within a chosen time frame. The fact is, in a normally-aspirated engine, well-organised exhaust pressure dynamics can have a bigger effect on intake dynamics than even a very well-designed intake tract. Once you have that, improving intake dynamics by design is just icing on the cake, but unless the intake as-built is already restrictive, the biggest gains are always to be had on the hot side. That's where the money is because that's where the energy is.

Quote:
Bolting them on to your existing waterboxer and thinking its power has increased by more than a few percentage is not warranted.

A dyno is useful and even essential to verify and compare incremental gains, the changes that can win or lose a race, but above 5 or 10 percent most peoples' butt-dyno is calibrated well enough to know something has changed for the better or to the worse. I'm not saying this to make a sale, but just to point out that while being scientific is always admirable and at times essential, one can nonetheless be too doctrinaire. "More than a few percentage" is exactly where a dyno is not needed to know if a mod was worthwhile.
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insyncro
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PostPosted: Mon Aug 12, 2013 11:55 am    Post subject: Reply with quote

tencentlife wrote:
A dyno is useful and even essential to verify and compare incremental gains, the changes that can win or lose a race, but above 5 or 10 percent most peoples' butt-dyno is calibrated well enough to know something has changed for the better or to the worse.


So can I assume from your statement and all the finely tuned asses out there, that the wbx-haust offers larger than a 10% gain?
Somewhere between 5 -10% gain?

Slippery slope, I know, especially when selling products in Vanagonland.

S&S marched right down this road years ago and advertised "gains".
We all know where they are.

I am in no way comparing S&S with Vanistan, more poking fun.

My last wbx would have Chris's exhaust connected to it for sure, except I purchased the GW stainless system for 20% off retail and free shipping during a sale.
It just made sense for me at that time.

If anyone feels I am out of line, well sorry folks.
I have and still support Chris and RMW with all of the work they are doing.
And no I do not receive any kickbacks or free stuff from either of them for promoting products the sell.
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[email protected]
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PostPosted: Mon Aug 12, 2013 3:25 pm    Post subject: Reply with quote

The SS exhaust was great, it did add performance at an extremely affordable cost, reflected in materials which equaled a poor shelf life, boy was it easy to put on..
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kirkvw72
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PostPosted: Mon Aug 12, 2013 3:31 pm    Post subject: Reply with quote

Sam- Are you saying your WBXaustSS from RMW failed? Are you no longer running it? Or did you have a different stainless exhaust?
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insyncro
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PostPosted: Mon Aug 12, 2013 3:36 pm    Post subject: Reply with quote

[email protected] wrote:
The SS exhaust was great, it did add performance at an extremely affordable cost, reflected in materials which equaled a poor shelf life, boy was it easy to put on..


I bought that system and installed it six times total as it failed within a year and kept failing.
I would send it back, get another, same deal.
7th time....Chapter 11.

It did not give any performance improvements IMHO.
If it did, once cracked, any gains are null and void.

FYI, I still have the last brand new set they sent me bolted to my shop wall unused....it has rusted just hanging there Shocked
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tencentlife
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PostPosted: Mon Aug 12, 2013 3:53 pm    Post subject: Reply with quote

Absent ampersands
can cause confusion.
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insyncro
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PostPosted: Mon Aug 12, 2013 4:06 pm    Post subject: Reply with quote

kirkvw72 wrote:
Sam- Are you saying your WBXaustSS from RMW failed? Are you no longer running it? Or did you have a different stainless exhaust?


NO...S&S offered a $200 thin walled mild steel header years ago.

It would crack with just a few miles and heat cycles.

It had no supports and junction of the pipes was not welded well.

BUT people loved them because the price was right.

Go figure.
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insyncro
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PostPosted: Mon Aug 12, 2013 4:12 pm    Post subject: Reply with quote

tencentlife wrote:
Absent ampersands
can cause confusion.


You win.

S&S
S and S
S+S

Not ss as in stainless steel.

Always a pleasure to rub elbows with a pro.
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photogdave
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PostPosted: Mon Aug 12, 2013 4:30 pm    Post subject: Reply with quote

tencentlife wrote:
Absent ampersands
can cause confusion.


Alliterative answer almost
made a Haiku
pure Vanagon poetry
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kirkvw72
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PostPosted: Mon Aug 12, 2013 4:34 pm    Post subject: Reply with quote

insyncro wrote:
kirkvw72 wrote:
Sam- Are you saying your WBXaustSS from RMW failed? Are you no longer running it? Or did you have a different stainless exhaust?


NO...S&S offered a $200 thin walled mild steel header years ago.

It would crack with just a few miles and heat cycles.

It had no supports and junction of the pipes was not welded well.

BUT people loved them because the price was right.

Go figure.


Got it. Thank goodness. I was prepared to start getting anxious!
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insyncro
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PostPosted: Mon Aug 12, 2013 4:39 pm    Post subject: Reply with quote

kirkvw72 wrote:
Got it. Thank goodness. I was prepared to start getting anxious!


Change your fuel lines, rails and bulkhead spigot Exclamation
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kirkvw72
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PostPosted: Mon Aug 12, 2013 4:40 pm    Post subject: Reply with quote

insyncro wrote:
kirkvw72 wrote:
Got it. Thank goodness. I was prepared to start getting anxious!


Change your fuel lines, rails and bulkhead spigot Exclamation



1)Done - 2)need to upgrade to metal - 3)upgraded to metal.
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1988 Vanagon Wolfsburg
1987 Porsche 944 (951) Turbo
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1981 Porsche 924 (931) Turbo
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tencentlife
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PostPosted: Mon Aug 12, 2013 5:18 pm    Post subject: Reply with quote

photogdave wrote:
tencentlife wrote:
Absent ampersands
can cause confusion.


Alliterative answer almost
made a Haiku
pure Vanagon poetry

You win this round Dave. Cheers!
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