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Stroker engine and stock heater boxes, anyone running them??
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AlteWagen
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PostPosted: Thu Sep 16, 2010 11:27 pm    Post subject: Stroker engine and stock heater boxes, anyone running them?? Reply with quote

Using stock or stockish heads and valve sizes.

Any problems?

Excessive cylinder head temps?

What shrouds did you use?
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Teeroy Premium Member
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PostPosted: Thu Sep 16, 2010 11:33 pm    Post subject: Stroker engine and stock heater boxes, anyone running them?? Reply with quote

Stock size valves and smaller carbs will work. John at Aircooled Net suggested no larger the a 78mm crank when I was planning my bus stroker with stock heater boxes.
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AlteWagen
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PostPosted: Thu Sep 16, 2010 11:39 pm    Post subject: Reply with quote

Why 78MM? problems with fitment or too restrictive for the displacement?
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PostPosted: Fri Sep 17, 2010 12:04 am    Post subject: Reply with quote

I get High CHT on steep grades going 65+ mph.

from sf to sac I averaged 350 high 411, with a single qp

http://www.thesamba.com/vw/forum/viewtopic.php?t=2...;start=360
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PostPosted: Fri Sep 17, 2010 12:13 am    Post subject: Re: Stroker engine and stock heater boxes, anyone running th Reply with quote

derluftwagen wrote:
Using stock or stockish heads and valve sizes.

Any problems?

Excessive cylinder head temps?

What shrouds did you use?


how about a bit more on the engine combo your going for.

I dont like adding cc to a already efficient design, (v8 style) at least get some ported stage 1 heads and let the power free!
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AlteWagen
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PostPosted: Fri Sep 17, 2010 12:43 am    Post subject: Reply with quote

2275cc
82mm Scat Forged 4340
94mm Mahle B
5.5 Eagle H beam rods
Engle 100 cam
12lb flywheel
VW 041 heads 39x32
36mm Dellortos
1 3/8 header
8:1 compression

I was going to install 37.5 exhaust but since they were NOS heads I will wait till they need a rebuild.

Ive heard this will be a tractor engine and wont be fun to drive.
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ALB
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PostPosted: Fri Sep 17, 2010 6:38 am    Post subject: Reply with quote

Stuntmanus built a similar motor (2110, 35x32 some porting, C25 I think, Oettinger 40 mm carbs) http://www.thesamba.com/vw/forum/viewtopic.php?t=393153&postdays=0&postorder=asc&start=0 and put it in a beetle, where he found it to be a little short winded for his taste. What are you putting it in?

Teeroy- What size motor did you build? Specs? How does it run?
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74 Thing
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PostPosted: Fri Sep 17, 2010 8:09 am    Post subject: Reply with quote

I would consider running a 1 1/2" header and 1 1/2" heater boxes with that displacement and heads pushing your bus around. While the 1 1/2" heater boxes do not have the fins, your heads will thank you for using them.

I would also look at the cam again..have the heads been ported and set up with heavier springs and shimmed accordingly?
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AlteWagen
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PostPosted: Fri Sep 17, 2010 8:52 am    Post subject: Reply with quote

going in a bus.

I will not use the crap 1 1/2 boxes. Are you saying the heads will have problems with stock boxes?

Heads are stock large port 041s, cleaned up with sanding roll. Bugpack single high rev since i will be using the E100.
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Almost Alive
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PostPosted: Fri Sep 17, 2010 9:05 am    Post subject: Reply with quote

I was actually just discussing this with Jacob from Brother's VW. They only recommend using stock heater boxes on stockish engines. The largest they recommend them on is a mild 1776.
"We only believe stock heaterboxes should be used on mostly stock engines. We only recommend them on mild 1776cc engines. People can get away with stock heater boxes on bigger engines on the surface streets, but even a 1776 can gets hot on long freeway drives. All that heat can crack the heads. We almost always build engine with performance heaterboxes. We have 1776cc engines in England with performance 1-1/2" heaterboxes."
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74 Thing
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PostPosted: Fri Sep 17, 2010 11:15 am    Post subject: Reply with quote

In my experience those heads and those pistons and engine displacement with small diameter stock heater boxes = excessive heat and cracked heads.

Get a 1 1/2" system-either the heater boxes or merged 1 1/2" system.

Remember the stock heater boxes are SMALLER then 1 3/8"-measure them.
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PostPosted: Fri Sep 17, 2010 11:19 am    Post subject: Reply with quote

That engine will run hot and overheat with a 1 3/8" exhaust and stock heater boxes. Weather you like it or not you need 1 1/2" exhaust.
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PostPosted: Fri Sep 17, 2010 11:26 am    Post subject: Reply with quote

I'm thinking of assembling an all stock engine with exception of 90.5mm pistons. Cam, carb, crank&rods all stock. I'm either going to use a set of ported SP heads or stock DP's. Does anyone think I will have a problem running stock heater boxes with this set up? It will be driven on the highway often though I'll be taking the boxes off in the summer.
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PostPosted: Fri Sep 17, 2010 11:31 am    Post subject: Stroker engine and stock heater boxes, anyone running them?? Reply with quote

More of restriction verse displacement.
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PostPosted: Fri Sep 17, 2010 11:48 am    Post subject: Stroker engine and stock heater boxes, anyone running them?? Reply with quote

Those early 041's with the odd valve size can run hot.
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PostPosted: Fri Sep 17, 2010 12:01 pm    Post subject: Reply with quote

derluftwagen wrote:
2275cc
82mm Scat Forged 4340
94mm Mahle B
5.5 Eagle H beam rods
Engle 100 cam
12lb flywheel
VW 041 heads 39x32
36mm Dellortos
1 3/8 header
8:1 compression

I was going to install 37.5 exhaust but since they were NOS heads I will wait till they need a rebuild.


Just a question, but why would you spend all that money, build a really nice engine and put 041 heads on it? The best way I can explain it is like a fireman trying to put out a fire using all his super fancy and expensive equipment on his truck, but having the water come out a hole the size of a penny. I built a similar engine jut to see what the effects are and they are night and day. I went from stock ported heads with 40 X 35.5 valves to ported and polished Mofoco 050's with 42 x 37.5 valves and it was like I was driving a completely different car. Honestly, when people call and want to buy 041's, I tell them it's a complete waste of time and money. Either stay stock or go for our 042's...... just my .02
Ive heard this will be a tractor engine and wont be fun to drive.
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Brian_e
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PostPosted: Fri Sep 17, 2010 3:37 pm    Post subject: Reply with quote

I just finished a 2054, 74x94 with heater boxes and it runs amazing. I have about 5000 miles on it. I built it to make a ton of torque for my daily driver bug. It will climb any hill around here with pedal to spare, and is surprisingly quick in town. I am still working on the tuning, but I average 23mpg driving it like a 16 year old. Here are the specs.

74mm 4140 crank.
94mm mahles
CB unitech rods
stock DP heads, 35x32, stainless valves, really good 3 angle, P&P by me. Single HR springs, solid shafts.
57cc chambers
110 cam
.053 deck height
8.7 CR
12 lbs flywheel
1 3/8" hideout w/ stock heater boxes
40mm kadron's w/chokes, 30mm vents

It went together real easy, with no extra clearancing, and it is easy to tune. It might not rev as high as some, or have as much HP, but it does pull my full weight bug around really good with the heat on full blast when it is 15 deg. out.

Brian
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craigman
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PostPosted: Fri Sep 17, 2010 4:20 pm    Post subject: Reply with quote

Brian,
thats a nice little combo you got their! Cool
Don't ya just love torque! All you got to do is ease on the gas pedal!
Torque rules the street!
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modok
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PostPosted: Fri Sep 17, 2010 6:12 pm    Post subject: Reply with quote

Nobody has mentioned rpm, and it's all about rpm.
Stock heads and heater boxes will become a restriction past a certain rpm.
The bigger the engine the sooner this will happen in the rpm range.
I too reference the case of our friend Stuntmanus, his big engine with stock heads is a good example of where the limit is. You can compare whatever engine size you plan to his 2110 to see where your limit might be.
There are ways to cheat a bit if you put effort into it.
More exhaust duration, or using a header tuned to work well as the heads become the limit will both help you to get more out of the stock parts.

S0 if you put some effort into it you can make your 2276 work ok up to 4k rpm and maybe a bit beyond.
But it sounds like you don't want to use special parts and custom ground cams, in which case you should take the easier road and get the correct heads.
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Jimmy111
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PostPosted: Sat Sep 18, 2010 3:38 am    Post subject: Reply with quote

Not only that but stock heater boxes are highly restrictive and turbulant. They are designed to restrict flow and cause heat. You will have trouble at higher RPM;s and larger displacements.
See photo:

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