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Dual M/C-New Saco Disc Brakes-New Rear W/Cylinders Leaking!!
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GERMANAIRE
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PostPosted: Fri Dec 17, 2010 6:43 pm    Post subject: Dual M/C-New Saco Disc Brakes-New Rear W/Cylinders Leaking!! Reply with quote

I have a 61 Deluxe 15 Window and have put all new brake set up from New Dual Circuit M/C to New Saco Disc Brake Set up also all new hard lines and soft lines and New Rear Drums and Wheel Cylinders. I have been trying to bleed them like I normaly have done to my other cars but having a little trouble with this set up. The new rear wheel cylinders are leaking every time I start to get pressure in the system they are new why is this happening.
Here is my pats set up: Dual M/C part #113611015BD
Saco 4 piston disc brake set up
Type 3 W/Cylinder # 22 stamped on them
New Drums and Brake shoes
All new hard lines and soft lines with no leaks anywhere except for rear wheel cylinders on both sides.
Any Help will be Appreciated, Thanks in Advance, Peter
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Cuņado Wear
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PostPosted: Fri Dec 17, 2010 7:19 pm    Post subject: Reply with quote

I also have 15 delux and did disc brakes all around. i was gonna do the same set up in back as you. but same problem. also when i did my vert same thing. i could never get a good answer from anyone or shop so i just did disc all around. alot more cost but better piece of mine in the long run. i think just the quality of parts are just no good. for awhile i use to try to look at other cars to see if they leaked. and most of them did. i think its just a vw thing.im sure someone has the answer but i could never get it. i know this didnt help much. but just want to let you know i fill
your frustration. i have been there.
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Last edited by Cuņado Wear on Fri Dec 17, 2010 7:38 pm; edited 1 time in total
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Split 66'
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PostPosted: Fri Dec 17, 2010 7:19 pm    Post subject: Reply with quote

Have the shoes been all the way adjusted out before pumping up the system?

Who made your rear w/cylinders? German, Brazil or China?
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GERMANAIRE
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PostPosted: Fri Dec 17, 2010 7:27 pm    Post subject: Reply with quote

Was in the garage looking over everything again and noticed I had the emergency brake on while bleeding the brakes Embarassed . Removed the ebrake and removed the wheels and drums and to a look and everythingn looks in place just leaking but new Confused . cleaned it all out replaced the drums and adjusted the brakes so the drum was tight evenly on both sides. Will try again tomorrow. Wish me Luck!
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Eric&Barb
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PostPosted: Fri Dec 17, 2010 8:29 pm    Post subject: Reply with quote

Did you bleed the fronts first??

You should take the rears apart to inspect the cylinder seals to make sure they are not all jambed up.
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Ian
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PostPosted: Fri Dec 17, 2010 8:41 pm    Post subject: Reply with quote

there really isn't much to a wheel cylinder...take it apart and figure out why it's leaking.

did you replace the hard lines going to the wheel cylinders?? all of the new lines' flares i've seen recently are garbage and leak...even if you tighten the piss out of the flare nut, they will leak because they are formed improperly...probably by slave labor
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GERMANAIRE
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PostPosted: Fri Dec 17, 2010 8:48 pm    Post subject: Reply with quote

I started bleeding the rear passenger side then moved to the drivers rear side then passenger front then driver front. I will open cylinders tomorrow and check them. Its kind of trippy cause they are both leaking and both new but I will check them out tomorrow.
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Ian
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PostPosted: Fri Dec 17, 2010 8:49 pm    Post subject: Reply with quote

are you sure they are leaking from inside the drum and not from where the hard line screws in?
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GERMANAIRE
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PostPosted: Fri Dec 17, 2010 8:53 pm    Post subject: Reply with quote

Yeah its dry on the out side where it screws in but I pulled off the drum and there was a puddle on the bottom of the drum and I can see it leaking from the bottom of the seal.
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TinCanFab
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PostPosted: Sat Dec 18, 2010 10:29 am    Post subject: Reply with quote

What is this master cylinder? The 113 part number sounds like bug/ghia. Pics?

The orifice passages inside the cylinder might be affecting the rear? On my bug, when converting to all disc brakes, nothing ever worked right until I put the "new " late bug 4 wheel disc master cylinder. It looks like stock, but internally it is not. The fact that both sides just happen to be leaking at the same time makes me suspect something might be getting too much pressure, if thats possible with a wheel cylinder.
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GDOG57
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PostPosted: Sat Dec 18, 2010 4:02 pm    Post subject: Reply with quote

Too much pressure,from a master cylinder is not possible. The pressure pushes the seals against the sides of the wheel cylinder,making the seal.
I would return those wheel cylinders where you bought them.
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GERMANAIRE
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PostPosted: Sat Dec 18, 2010 5:00 pm    Post subject: Reply with quote

GDOG57 wrote:
Too much pressure,from a master cylinder is not possible. The pressure pushes the seals against the sides of the wheel cylinder,making the seal.
I would return those wheel cylinders where you bought them.


I just took the drums off of both sides and the brake assembly and tried moving the ends of the wheel cylinders and the one on the drivers side one side was stuck and the other was hard to move on the passenger side they would move but kind of crusty so I opened both up and both had minor rust rings inside so much for new wheel cylinders Evil or Very Mad . Being that they where new never tested them Rolling Eyes . I will get new ones and get back with outcome. As for pressure being disc in front and drum in rear would it be able to blow out the rear wheel cylinders? Hopefully these leaks are from the seizing of the wheel cylinders and these new ones that I will check out and test will solve the problem.
Is anybody running this set up and do you have any leaking problems?
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GDOG57
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PostPosted: Sat Dec 18, 2010 5:28 pm    Post subject: Reply with quote

Replace those wheel cylinders and you will be good to go. Wink
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GERMANAIRE
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PostPosted: Sat Dec 18, 2010 5:36 pm    Post subject: Reply with quote

GDOG57 wrote:
Replace those wheel cylinders and you will be good to go. Wink

Thanks Bro!!
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bill may
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PostPosted: Sun Dec 19, 2010 6:51 am    Post subject: Reply with quote

GERMANAIRE wrote:
GDOG57 wrote:
Replace those wheel cylinders and you will be good to go. Wink

Thanks Bro!!


dual master needs front right then front left then right rear then left rear.
please stop bleeding like single circuit master.
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GERMANAIRE
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PostPosted: Sun Dec 19, 2010 11:52 am    Post subject: Reply with quote

[quote="bill may"]
GERMANAIRE wrote:
GDOG57 wrote:
Replace those wheel cylinders and you will be good to go. Wink

Thanks Bro!!


dual master needs front right then front left then right rear then left rear.
please stop bleeding like single circuit master.[/quote

Thank You for the heads up as I was still doing them like the single circuit
master. Iwill be putting in some new wheel cylinders this week and post
the outcome. Thanks Again, Peter Very Happy Wink Cool
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GERMANAIRE
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PostPosted: Mon Dec 20, 2010 9:58 am    Post subject: Reply with quote

Has any body used the chinese wheel cylinders it seems that is all anyone has in the area and I am not to sure about that brand.
I am carrying my kids in this bus and want something reliable.
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Split 66'
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PostPosted: Mon Dec 20, 2010 11:15 am    Post subject: Reply with quote

I try to stay away from China and Brazilian parts but if I have no other choice, I'd pick Brazilian.
I just bought some T3 w/cylinders that are Varga or brazilian, from ISP west:
http://www.vwispwest.com/home.php

I would guess they have more. I was unable to find ATE or German anywhere.

EDIT: That is incorrect, come to remember, ISP West did have the German ones, they were near $80 a piece and are said to leak after sitting for awhile, like the Brazilian; I picked the $20 Brazilian ones after hearing that.
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GERMANAIRE
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PostPosted: Mon Dec 20, 2010 12:16 pm    Post subject: Reply with quote

Split 66' wrote:
I try to stay away from China and Brazilian parts but if I have no other choice, I'd pick Brazilian.
I just bought some T3 w/cylinders that are Varga or brazilian, from ISP west:
http://www.vwispwest.com/home.php

I would guess they have more. I was unable to find ATE or German anywhere.

EDIT: That is incorrect, come to remember, ISP West did have the German ones, they were near $80 a piece and are said to leak after sitting for awhile, like the Brazilian; I picked the $20 Brazilian ones after hearing that.


Just got of the phone with Jbugs and got them shipped today USPS Priority so hopefully before Christmas. and I got the Brazilian ones to. Thanks for the heads up and Happy Holidays!! Very Happy
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PostPosted: Mon Dec 20, 2010 4:27 pm    Post subject: Reply with quote

Clyde at Athens German Aircooled usually has Brazilian brake parts in stock. I got some front wheel cylinders from him a couple of months ago. Since he is close by, you can save alot on shipping and help out a local vendor at the same time!
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