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72VWT2Bay Samba Member
Joined: March 21, 2024 Posts: 5 Location: North Carolina
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Posted: Thu Mar 21, 2024 6:40 pm Post subject: VW Bay Window No start |
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This is my first time posting a question here. I have read through multiple threads and don’t see where anyone is having quite the same issue.
So when I go to start my bus I turn the key to the on position. All dash lights come on as normal. When I turn the switch, the only thing that happens is all the lights on the dash, fuel gauge, etc go out. I then cut the key off and back on and same thing, everything seems to come on. If I try to turn headlights on or anything on while the key is on, everything flickers and cuts off. My battery is testing 12volts. I tried jumping off just to check. I have removed and cleaned both sides of the battery post and and wires. I have removed and cleaned the bus side of the ground wire. I have removed and cleaned the ground strap from the transmission to the bus. I am getting 11ish volts to the coil when I turn the key on. But like I said as soon as I turn the key nothing happens. It doesn’t even attempt to start and I don’t hear any click or anything from the starter. Anything else to test? I am hoping it is not the actual switch that has gone out. Thanks in advance. |
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Ry-dog Samba Member
Joined: May 31, 2003 Posts: 452 Location: Lunenburg, MA
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Posted: Thu Mar 21, 2024 7:07 pm Post subject: Re: VW Bay Window No start |
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Test that you have power to your coil when the key is turned on. If no power to coil, no spark from your distributor. _________________ '70 Westy
'14 Jeep Grand Cherokee EcoDiesel |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Thu Mar 21, 2024 7:16 pm Post subject: Re: VW Bay Window No start |
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What year is your bus? I suspect your ignition switch
Edit: must be a 72 _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound
Last edited by aeromech on Thu Mar 21, 2024 7:20 pm; edited 1 time in total |
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dodger tom Samba Member
Joined: March 25, 2013 Posts: 1272 Location: Central Coast, CA, but we're all still Ukrainian
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Posted: Thu Mar 21, 2024 7:19 pm Post subject: Re: VW Bay Window No start |
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welcome.
12 volts at the battery doesn’t tell you much. how many amps it has when starting does. a load test on the battery will tell you. _________________ 1978 Champaign Edition 2 Westfalia
Would never find the time to keep up another classic air-cooled. |
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72VWT2Bay Samba Member
Joined: March 21, 2024 Posts: 5 Location: North Carolina
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Posted: Fri Mar 22, 2024 5:49 am Post subject: Re: VW Bay Window No start |
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Ry-dog wrote: |
Test that you have power to your coil when the key is turned on. If no power to coil, no spark from your distributor. |
Yes when I turn the switch on I am g setting power to the coil. But as soon as I turn the key I lose all power to everything until I turn the key off and back on again. |
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72VWT2Bay Samba Member
Joined: March 21, 2024 Posts: 5 Location: North Carolina
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Posted: Fri Mar 22, 2024 5:51 am Post subject: Re: VW Bay Window No start |
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aeromech wrote: |
What year is your bus? I suspect your ignition switch
Edit: must be a 72 |
Yes it is a 72. What is the best way to confirm it is in the ignition switch? Also I have read it is near impossible to find a good replacement switch. Any suggestions? |
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Nicholas D Samba Member
Joined: November 06, 2012 Posts: 225 Location: Charleston, SC
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Posted: Fri Mar 22, 2024 6:22 am Post subject: Re: VW Bay Window No start |
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What Dodger Tom said. Just because you show 12v doesn't mean that's necessarily so when you turn the key. Load test would be the easiest first thing to check. _________________ 71 Westfalia
73 Beetle |
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W1K1 Samba Member
Joined: March 04, 2004 Posts: 4921 Location: Southern AB
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Posted: Fri Mar 22, 2024 7:19 am Post subject: Re: VW Bay Window No start |
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I had a reproduction switch last year on my 71 that did that, I traced wires for 2 days, thinking it couldn't be a new switch at fault.
It was wired wrong from the factory!!!
the 15 terminal has connection only with the key on, not when switched to starter. _________________ http://www.thesamba.com/vw/archives/manuals/jim_martin_engine_build.php
1973 super
1965 squareback 1500E
1971 bay window westy- subi swap |
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airkooledchris Samba Member
Joined: January 25, 2005 Posts: 2713
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Posted: Fri Mar 22, 2024 7:21 am Post subject: Re: VW Bay Window No start |
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can you manually connect both sides of the coil and get it to spin?
be careful obviously. |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Fri Mar 22, 2024 7:36 am Post subject: Re: VW Bay Window No start |
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I’ve seen this before. Key on you have coil power. Rotate to start and coil power goes away. A new ignition switch fixed the problem.
Edit: easy test. Make car safe. Turn key on. Jump the starter solenoid with a screwdriver. If it cranks and lights off it’s the ignition switch.
https://www.busdepot.com/111905865f/ _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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72VWT2Bay Samba Member
Joined: March 21, 2024 Posts: 5 Location: North Carolina
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Posted: Fri Mar 22, 2024 9:07 am Post subject: Re: VW Bay Window No start |
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Nicholas D wrote: |
What Dodger Tom said. Just because you show 12v doesn't mean that's necessarily so when you turn the key. Load test would be the easiest first thing to check. |
I actually just bought a new battery for another vehicle last week. I pulled it out and put it in the bus this morning. I put the bus battery in my other car just to see. It started up but was barely keeping my new car at idle so I do believe the bus battery is no good.
With the new battery in, it was doing the same thing. I sat there and kept playing with the switch and it finally did turn over for a split second then nothing again. Not enough to start the bus but it did turn starter like I said for just a second. |
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72VWT2Bay Samba Member
Joined: March 21, 2024 Posts: 5 Location: North Carolina
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Posted: Fri Mar 22, 2024 9:14 am Post subject: Re: VW Bay Window No start |
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aeromech wrote: |
I’ve seen this before. Key on you have coil power. Rotate to start and coil power goes away. A new ignition switch fixed the problem.
Edit: easy test. Make car safe. Turn key on. Jump the starter solenoid with a screwdriver. If it cranks and lights off it’s the ignition switch.
https://www.busdepot.com/111905865f/ |
I will try this when I get off work and see. I am also not getting lights on dash and power to coil every time I turn switch on either. It may take several attempts to get key to do anything. |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50352
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Posted: Fri Mar 22, 2024 9:24 am Post subject: Re: VW Bay Window No start |
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Have someone else turn the key while you check the voltage between the battery posts and also the voltage between the B+ lug on the battery and the engine block. If you haven't done so also clean and maybe replace the transmission ground strap. Every piece of the high amperage wiring has to work correctly for the engine to crank and start.
While it might not fix your present problem, installing a new battery cable and ground straps a size or two larger than stock is often a good way to go and will extend starter and charging system life. On my van I run a cable directly from the negative post on the battery to the engine, thus eliminating the problems associated with the original tranny ground strap.
You can see the negative cable attached to one of the bolts on the fan shroud in this photo:
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airkooledchris Samba Member
Joined: January 25, 2005 Posts: 2713
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Posted: Fri Mar 22, 2024 1:47 pm Post subject: Re: VW Bay Window No start |
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Wildthings wrote: |
Have someone else turn the key while you check the voltage between the battery posts and also the voltage between the B+ lug on the battery and the engine block. If you haven't done so also clean and maybe replace the transmission ground strap. Every piece of the high amperage wiring has to work correctly for the engine to crank and start.
While it might not fix your present problem, installing a new battery cable and ground straps a size or two larger than stock is often a good way to go and will extend starter and charging system life. On my van I run a cable directly from the negative post on the battery to the engine, thus eliminating the problems associated with the original tranny ground strap.
You can see the negative cable attached to one of the bolts on the fan shroud in this photo:
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Good idea!
where are you venting your oil filler cap to, and why? |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16971 Location: San Diego, California
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Posted: Fri Mar 22, 2024 9:59 pm Post subject: Re: VW Bay Window No start |
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Speculation says it’s to relieve high breather pressure. Must be vented into the intake system _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50352
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Posted: Sat Mar 23, 2024 2:23 am Post subject: Re: VW Bay Window No start |
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airkooledchris wrote: |
Good idea!
where are you venting your oil filler cap to, and why? |
I use the cooling fan to blow a small amount of fresh air into the crankcase to lower the relative humidity in the crankcase and thus minimize the buildup of water and gas in the oil. |
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