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My 61 panel (and a 66 panel digout)
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karl h
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Joined: October 10, 2005
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Location: austria
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PostPosted: Wed Jun 01, 2011 1:08 am    Post subject: Reply with quote

one other thing distracted me:
can you spot the bus?
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its a 65ish panel that is buried completely by metal junk. apart from the cutout louvers and the metal pipe across the roof it seems to be in rather good shape. its under a shed full of firewood. problem is there are lots of real big pipes (like three feet in diameter) and old truck axles blocking the acess. i talked to the owner of the junkjard yesterday (a mom and pop enterprise). hardest part will be to get him to dig it out with his caterpillar and not damage it
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as they say: they are out there!
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Mon Apr 23, 2018 11:59 pm; edited 1 time in total
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RPGreg2600
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PostPosted: Wed Jun 01, 2011 7:46 am    Post subject: Reply with quote

Wow, that one is really buried. Are you going to have 2 panel projects now?
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karl h
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PostPosted: Mon Jun 06, 2011 1:37 am    Post subject: Reply with quote

i dont think i will keep the second panel, but first i got to dig it out and see how its condition is.
while doing the watersupply in my garage and waiting for the copper pipes i brazed to cool down i started to snip around at the front end of the 61, around the windshield. the frame needs complete replacement
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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:13 am; edited 1 time in total
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karl h
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Joined: October 10, 2005
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PostPosted: Mon Jun 06, 2011 1:41 am    Post subject: Reply with quote

the center post isnt even welded to the dash when you remove the outsinde frame!
i have to be careful to not cut off to many things before sandblasting, so the front part keeps aligned (very important for the fitment of the doors - ask me how i know). i think of repairing the frame in advance.
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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:13 am; edited 1 time in total
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karl h
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PostPosted: Mon Jun 06, 2011 1:45 am    Post subject: Reply with quote

moreso as the a-pillar on the drivers side has to be completely removed Shocked
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looking at the frame i saw that the upper frame doesnt have the recesses for the safari windows my 65 had stock. since i want to fit my factory safaris i have to see how they will fit.
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:14 am; edited 1 time in total
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karl h
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PostPosted: Mon Jun 20, 2011 2:14 am    Post subject: Reply with quote

double post
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Jun 21, 2011 1:51 am; edited 1 time in total
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karl h
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PostPosted: Mon Jun 20, 2011 2:15 am    Post subject: Reply with quote

double post
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Jun 21, 2011 1:51 am; edited 1 time in total
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karl h
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PostPosted: Mon Jun 20, 2011 2:17 am    Post subject: Reply with quote

double post
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Jun 21, 2011 1:52 am; edited 1 time in total
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karl h
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PostPosted: Mon Jun 20, 2011 2:21 am    Post subject: Reply with quote

double post
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Jun 21, 2011 1:52 am; edited 1 time in total
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karl h
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PostPosted: Tue Jun 21, 2011 1:50 am    Post subject: Reply with quote

oops, i just saw i posted the rear torsion tube before, sorry
in the meanwhile i cut out the front floori it had multiple rust holes in it

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:15 am; edited 1 time in total
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karl h
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PostPosted: Tue Jun 21, 2011 1:53 am    Post subject: Reply with quote

these are the tools i like to use, opening one spotweld at a time

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:15 am; edited 2 times in total
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karl h
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PostPosted: Tue Jun 21, 2011 1:55 am    Post subject: Reply with quote

i got a hadbrake assembly (as all missing parts i need were part of the deal) to replace the missing one, luckily with the complete superstructure! i also have a reproduction cab floor i will use
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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:17 am; edited 1 time in total
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karl h
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PostPosted: Tue Jun 28, 2011 2:47 am    Post subject: Reply with quote

no more work done on the 61 because i got distracted and dug a little deeper around the other panel. looks to be a 67 (forgot to look at the radio cutout to be absolutely sure)
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i agreed on a price with pop including lifting the rear junk with his caterpillar off the roof

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the brown stuff on the roof is dirt, not rust, it seems pretty solid sheet metal wise on the painted surfaces - it HAS paint contrary to the 61. some bubbles on the raingutter, but thats it. front mask and lower sides are through, but hey - this isn´t arizona
pop wont let me cut a hole in his (metal) fence to get it out, but i have a connection to a friend that knows somebody with a crane to lift it over the (ten feet high) fence
lots of "acessories" lying around:

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stay tuned
_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Tue Apr 24, 2018 12:20 am; edited 2 times in total
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karl h
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PostPosted: Tue Jun 28, 2011 2:52 am    Post subject: Reply with quote

uh, oh....
and i found a pretty solid 67. since my oval seems to be sold (i believe it when i have the money in my hands), i would be left without a bug - that would be the first time in the last 28 years, so no way
but as my late friend russ always said: i digress....
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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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karl h
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PostPosted: Tue Jun 28, 2011 11:59 pm    Post subject: Reply with quote

got some work done, removed the doglegs

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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karl h
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PostPosted: Wed Jun 29, 2011 12:00 am    Post subject: Reply with quote

yuck, major reconstruction needed here

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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karl h
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PostPosted: Wed Jun 29, 2011 12:01 am    Post subject: Reply with quote

not much better on the other side. but you can see the positive side: the more i cut out, the less i have to sandblast. for replacement i am leaning towards the WW doglegs

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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karl h
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PostPosted: Wed Jun 29, 2011 12:04 am    Post subject: Reply with quote

earlier "repairs": pop rivets bonded over. i have ordered the high (35cm) autocraft sill to get the vertical cut under the lower reinforcement on the inside. remember this is a panel and every weld can be seen from the inside

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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Andy P
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PostPosted: Wed Jun 29, 2011 10:00 am    Post subject: Reply with quote

Top work there, karl.
Much as I do tons of driving you are one of those people putting Split after Split back on the road whole and beautiful.
Without people like you the scene would slowly slip away.
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Cheers & God Bless

'62 Beetle

Jägdwagen
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karl h
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PostPosted: Fri Jul 01, 2011 2:24 am    Post subject: Reply with quote

thanx andy, i always try do do cars very few people would do and think a lot befor cutting up any vw
but sometimes you just cant do without donor parts. like with the roof: it is rusted through not only in the rear corner (that wouldnt be so bad), but the part where the piano hinge for the rear hatch attaches to is compeltely crusty, i had to drill out all bolts. so i got a donor section from a 58

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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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