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My 61 panel (and a 66 panel digout)
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bally
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PostPosted: Fri Feb 19, 2016 1:03 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Inspiring work! I have taken a few days to read the whole thread and now have a couple of questions - forgive me if i have missed the answer in the text previously:
How on earth did you find the 66 - it looks like it was VERY well hidden!!

What did you use to fold the seam over on the end of the nose panel repair?

Keep up the good work and updates (even if they are about restoring your new 73 beetle) SmileSmile

Cheers,

Dave
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karl h
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PostPosted: Fri Feb 19, 2016 4:00 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Hi dave
i had roamed the junkjard years before and there were a couple of slpits there. on an earlier trip i couldnt find them anymore (most of them were allready rescued). the last time i really looked hard and found the last one there....
i used a flat sheetmetalhammer to slowly bend the fold, only a couple of degrees at a time. when folded far enough i did the rest with pliers.
thanx for the kind words
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karl h
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PostPosted: Fri Feb 19, 2016 4:03 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

started on the rear sidewall:
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squarebirch
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PostPosted: Wed Feb 24, 2016 1:07 am    Post subject: Reply with quote

karl h wrote:

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Shocked Cool
L511 - birkengrün?

genau so soll meine doka mal werden!
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-------- Welcome to Cheri's Garage --------
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karl h
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PostPosted: Wed Feb 24, 2016 4:25 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

türkis L380/blauweiss L289
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squarebirch
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PostPosted: Wed Feb 24, 2016 5:27 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

a cool combination too!
Cool
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karl h
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PostPosted: Wed Feb 24, 2016 7:06 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

thanx!
i aquired a 72 bug in the meantime, a real survivor. it was parked for the owner was not able to drive it anymore. just too good of a deal to pass
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it has its share of rust problems, mainly in the front the spare wheel well and the endpieces, but it has just 89000km (about 55K miles) and was never welded, its matching numbers too (1200cc engine)
so the race is on to get it ready for the 1st of may for the meeting in Eggenburg (complete repaint is due)
so the bus is on hold......
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karl h
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PostPosted: Mon Feb 29, 2016 4:51 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

dove right in. more rust than expected (what a suprise - NOT)
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karl h
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PostPosted: Mon Jun 06, 2016 2:19 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

didnt quite hold the timeline.....
but paint is on and the end is in sight
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karl h
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PostPosted: Mon Jun 27, 2016 11:05 pm    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Wink
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wcfvw69 Premium Member
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PostPosted: Tue Jun 28, 2016 6:22 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Looks good!
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karl h
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PostPosted: Tue Jun 28, 2016 11:37 pm    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

thanx Bill
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karl h
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PostPosted: Thu Jul 21, 2016 11:39 pm    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

finally, work on the bus resumes:
fitted all of the missing sheet metal to the passenger side from the B-pillar to the rear corner to get an idea of the fit and the gap of the doors
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Mon Jul 25, 2016 1:01 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

before tacking in the new lower sidewall i had to repair the lowest louver that i had to cut out for it being too mangled up for further repair.
a donor piece was used, but this was just not high enough so i had to insert another strio of sheetmetal to extend it to the repair section
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karl h
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PostPosted: Mon Jul 25, 2016 1:03 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

i used the flangetool on the bottom side to give it some stability, even if this can be seen from the engine bay (but its dark in there Anxious )
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Mon Jul 25, 2016 1:05 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

next i repaired the u-chanel on the c-pillar and reconstructed the lower part of the pillar beneath the floor level
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Mon Jul 25, 2016 1:07 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

... and the sidewall tacked in place. i will go very slow tacking and grinding to get no heat buildup that results in warping the side
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Sun Jul 31, 2016 1:52 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

more tack welds and the cargo floor mounted to give an idea of the position of the rocker part beween b and c-pillar
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
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karl h
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PostPosted: Tue Aug 02, 2016 10:51 pm    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

ta-daaaaa
just some more welds to grind down and the side is complete
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_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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dmuis
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PostPosted: Wed Aug 03, 2016 6:18 pm    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

karl h wrote:
ta-daaaaa
just some more welds to grind down and the side is complete
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Mmmmm....Danish butter cookies. Those tins were always repurposed around our place.
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