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H30/31 dies at stop lights
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busdaddy
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PostPosted: Tue May 01, 2012 6:43 pm    Post subject: H30/31 dies at stop lights Reply with quote

Lets have a little discussion on early carb theory.
I've been dealing with a H30/31 on a 1600 SP that was rebuilt by a reputable VW carb guru, the throttle shaft has no play and the float level is good, it's cleaner than new inside and the engine it's on has recently undergone a full reaseal and tune up, no vacuum leaks, timing issues, etc..., freshly cleaned fuel tank and new filter too, cutoff solenoid works as advertised.

On to the issue... it runs great, plenty of power and no hesitation (even with an 009) but when the idle mixture is set correctly (~3.5% Co) it wants to die when coming to a rapid stop, it won't quit just revving it and letting it return to idle and if you stop really slowly it's fine, but if you stop like you would in traffic and the light suddenly changes it quits, starts right back up but dammit! Richening the idle mixture lessens it's tendancy to quit but even with it set to ~7-9% Co it still makes the idiot lights flicker and occasionally stalls. I'm not satisfied with richening the mixture further and am contemplating the possibilty that it may need a different idle jet. It's currently running a pair of 55 idles (no electrics, just simple jets) and the large volume (speed) screw only requires about 1.5 turns to hit 900 RPM, so here's the question.... would swapping the rear (idle bypass system) jet to a leaner one improve this by requiring me to open the bypass screw more and increasing the flow? or should I go richer and choke it down more (still likely requiring an increase in bypass)?. Or should I be swapping the progression hole jet and leave the bypass alone?

I think VW didn't put too much thought into this particular issue as most of those carbs originally used the throttle positioner/altitude compenastor, decel valve system and if it had one I wouldn't even have to ask this, but since it doesn't and I'm very OCD about my tuning I want to get it just right.

Thoughts?
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blue77bay
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PostPosted: Tue May 01, 2012 7:49 pm    Post subject: Reply with quote

i have the same set-up as you in my wifes daily beetle ,H30/31 sp1600,i use a svda but otherwise same, i have found a 130 main 50 idle and 65power jet with a 125z air corrector to work well ,i assume you are at sea level, i have also found the running 44-46 deg dwell helps,the book calls for 48-52 if my memory is close ,have you looked at your fuel pressure? i'm still thinking Confused Confused just looked at your location,dont get any more sea level than that!
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busdaddy
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PostPosted: Tue May 01, 2012 8:18 pm    Post subject: Reply with quote

Sea level indeed, 32' ASL at the smog testing station to be exact. It had a 127.5 main and failed smog on the driving Co miserably, didn't make a bit of difference on the idle issue though Confused

I haven't tested the fuel pressure but it pulls like crazy on long hills and otherwise runs great (love those single ports Smile ), the idle issue seems more like a starvation issue opposed to a too rich condition so I've never explored the FP further. Dwell was in the mid 40's a few hundred miles ago, haven't checked it since.
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PostPosted: Tue May 01, 2012 8:43 pm    Post subject: die's at idle Reply with quote

busdaddy,
Is this the carburetor that has the (2) pilot jets that is similar to
the 30pict-3. rather than the electric cutoff valve.

what is the lowest CO reading you can get even with the poor
idle condition.
If i remember correctly it was common for the pilot jet orfice
to become egg shaped and not seat. making the mixture screw
limited when trying to adjust it.

just a thought.

Chris
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blue77bay
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PostPosted: Tue May 01, 2012 9:42 pm    Post subject: Reply with quote

when stopping abruptly ,what happens if you do a crash stop in neutral?
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PostPosted: Tue May 01, 2012 9:54 pm    Post subject: Reply with quote

Electromagnetic cutoff jet?
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PostPosted: Tue May 01, 2012 10:02 pm    Post subject: Reply with quote

busdaddy wrote:
didn't make a bit of difference on the idle issue though Confused


It is not a mixture issue so much as an airflow issue. You need more airflow at idle. For fun . . . and that is what it is about around here, crank open the air screw, the big brass one, to the fastest idle you can get. Does it trigger the centrifugal advance at this speed? (make sure the throttle lever screw is not touching the fast idle cam) Drop idle speed just to the centrifugal advance kick-off point, usually 1,100-1,150. Now retard the timing to 1,050, and if you only had to go a couple of degrees, down to 1,000. This is an experiment, don't hyper-ventilate.

Now reduce mixture screw to just start dropping the above idle speed, and bring it back to exact recovery.

Test drive. Any better? Try for most airflow possible again, and this time lean the mixture to drop speed back down.

Question: is idle speed screw (big brass) out pretty far in its bore, or is it pretty far into its bore?
Colin
(I have seen widely varying behavior in late model Brosol, bletch)
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PostPosted: Tue May 01, 2012 10:40 pm    Post subject: Reply with quote

Old DKP, yes 2 separate idle jets but no cutoff on the progression circuit installed, just plain jets, cutoff solenoid on the bypass channel on the left of the carb as usual. I got the Co down to 2.4 by ear before I thought it was going to fail on Hc's due to a lean miss (no meter this time, smog test said 2.4), can't recall Hc's but they were still good. Mixture screw seems to adjust normally (I've dealt with the egg shaped orfice before and the changes are sometimes pretty dramatic for small movements).
Blue77bay, crash stops are what does it the worst, like all the fuel runs to the front of the bowl and leans it for a nanosecond.
Tram, no cutoff on the jets.
Colin, more airflow through the bypass is just what I was thinking, didn't consider a temporary retard to increase flow though, that's why I asked here Wink the screw is in pretty far, it had a loose throttle plate that gave it an 800-900 RPM idle even with the screw all the way in, I haven't tried closing it fully since fixing that but I didn't have to adjust it much from my 2.5 turn initial setting after blowing out/reinstalling the carb.
It may be a few days before I can try your test as the bus is back with it's owner currently, I like where you're going with the test though and should be able to determine if it's lean or rich and how it relates to more or less flow soon.
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PostPosted: Tue May 01, 2012 10:55 pm    Post subject: Reply with quote

hey im not as smart as these guys but maybe clean the jets, or even clean the bowl. we are human and the rebuilder may have missed something. Wink
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PostPosted: Tue May 01, 2012 10:57 pm    Post subject: Reply with quote

is the choke flopping around?
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PostPosted: Wed May 02, 2012 12:14 am    Post subject: Reply with quote

[quote="busdaddy"
Blue77bay, crash stops are what does it the worst, like all the fuel runs to the front of the bowl and leans it for a nanosecond.
.[/quote]
so rolling along at say 60klm/h in neutral at idle its fine ,then hit the skids and it all goes away? then restarts a few seconds later without problems?
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PostPosted: Wed May 02, 2012 12:59 am    Post subject: Reply with quote

I'm with Blue77,

Richen the float setting, then set the others to compensate, ie, more air, and mixture to get the best lean idle. To bad you need to get air care. Sad

Other carbs have problems going up hill so you have to lean them....then when going down hill they suck. Wink

Just a thought.

Jeff
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PostPosted: Wed May 02, 2012 6:43 am    Post subject: Reply with quote

B-Daddy,

Assuming this 1600SP is in an early Bay up to '70, and using the 30-31, wouldn't you have to re-jet it for Bus application? I'm sure Andy would know. He has all of the charts, etc. Getting a 30-31 to work well with an 009 in a 1600SP Bus appears to be a confounding issue here. Are all of the vacuum ports capped off properly on the carb? Are there any vacuum leaks at all between the carb, manifold and at the mainifold to heads?
What fuel pressure does the 30-31 like with your 009 for early Bay Bus? Did you check out the pump's output pressure yet?
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PostPosted: Wed May 02, 2012 7:35 am    Post subject: Reply with quote

blue77bay wrote:
so rolling along at say 60klm/h in neutral at idle its fine ,then hit the skids and it all goes away? then restarts a few seconds later without problems?

Yep, that pretty well describes it as long as you include low RPM in the equasion.
jeffsbugs wrote:
Richen the float setting, then set the others to compensate, ie, more air, and mixture to get the best lean idle.

Crossed my mind but the float level is well within limits currently and if I go too high I risk hard starting due to flooding, I'm keeping that trick in the last resort category for the moment.
420GOAT wrote:
hey im not as smart as these guys but maybe clean the jets, or even clean the bowl. we are human and the rebuilder may have missed something............is the choke flopping around?

Way ahead of you on that one, first step was look inside for crap and a good blowing out just because I can, choke functions properly.
Jody '71 wrote:
Assuming this 1600SP is in an early Bay up to '70, and using the 30-31, wouldn't you have to re-jet it for Bus application? I'm sure Andy would know. He has all of the charts, etc. Getting a 30-31 to work well with an 009 in a 1600SP Bus appears to be a confounding issue here. Are all of the vacuum ports capped off properly on the carb? Are there any vacuum leaks at all between the carb, manifold and at the mainifold to heads?
What fuel pressure does the 30-31 like with your 009 for early Bay Bus? Did you check out the pump's output pressure yet?

All ports capped with new rubber caps, all manifold connections, ect. checked for torque and tested with carb cleaner, no leaks. Bentley lists same jetting for bug and bus pre 70. Still need to confirm fuel pressure next time I get my hands on the bus as it's one of the last possible variables.

Keep the suggestions coming, sooner or later one of us will have an AhHA! moment here or remember a similar issue. So far the scenario playing in the theater of my mind is increasing the bypass flow without adding more fuel, either via a leaner idle jet or closing the ~3.5mm hole in the throttle plate, or maybe both.... ?
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PostPosted: Wed May 02, 2012 7:42 am    Post subject: Reply with quote

busdaddy wrote:
blue77bay wrote:
so rolling along at say 60klm/h in neutral at idle its fine ,then hit the skids and it all goes away? then restarts a few seconds later without problems?

Yep, that pretty well describes it as long as you include low RPM in the equasion.
jeffsbugs wrote:
Richen the float setting, then set the others to compensate, ie, more air, and mixture to get the best lean idle.

Crossed my mind but the float level is well within limits currently and if I go too high I risk hard starting due to flooding, I'm keeping that trick in the last resort category for the moment.
420GOAT wrote:
hey im not as smart as these guys but maybe clean the jets, or even clean the bowl. we are human and the rebuilder may have missed something............is the choke flopping around?

Way ahead of you on that one, first step was look inside for crap and a good blowing out just because I can, choke functions properly.
Jody '71 wrote:
Assuming this 1600SP is in an early Bay up to '70, and using the 30-31, wouldn't you have to re-jet it for Bus application? I'm sure Andy would know. He has all of the charts, etc. Getting a 30-31 to work well with an 009 in a 1600SP Bus appears to be a confounding issue here. Are all of the vacuum ports capped off properly on the carb? Are there any vacuum leaks at all between the carb, manifold and at the mainifold to heads?
What fuel pressure does the 30-31 like with your 009 for early Bay Bus? Did you check out the pump's output pressure yet?

All ports capped with new rubber caps, all manifold connections, ect. checked for torque and tested with carb cleaner, no leaks. Bentley lists same jetting for bug and bus pre 70. Still need to confirm fuel pressure next time I get my hands on the bus as it's one of the last possible variables.

Keep the suggestions coming, sooner or later one of us will have an AhHA! moment here or remember a similar issue. So far the scenario playing in the theater of my mind is increasing the bypass flow without adding more fuel, either via a leaner idle jet or closing the ~3.5mm hole in the throttle plate, or maybe both.... ?


Amongst the many suggestions, we must focus on the fact that the car runs well! Do not screw with parameters that affect everything!
This is a simple stupid narrow issue, so leave everything alone, but for the fact that you need more air in the idle bypass circuit! A 3.5mm hole in the throttle plate is not helpful! Hey, these exclamation points are great!!
Colin
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PostPosted: Wed May 02, 2012 8:54 am    Post subject: Reply with quote

Hmm, ok, so what size jets are you running right now?

idle, power and main jet?

Jeff
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PostPosted: Wed May 02, 2012 8:57 am    Post subject: Reply with quote

You may want to try removing the idle solenoid. Sometimes they get whacked out. But I'm sure you already checked its function. I don't have one on my 1600SP. But then again this is for my Beetle which has the late model German Solex 30-1. You can opt to use the solenoid or not. The solenoid is basically something that shuts off the fuel. Rolling Eyes I think.
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PostPosted: Wed May 02, 2012 9:55 am    Post subject: Reply with quote

jeffsbugs wrote:
Hmm, ok, so what size jets are you running right now?

idle, power and main jet?

Jeff

Both idles are 55, the main is currently a 116X and I never looked at the power jet as this is an idle issue (infact it even idles great aside from during a quick deceleration). The 127.5 main that F'd up the Aircare test didn't make a lick of difference on the idle either.
Jody '71 wrote:
You may want to try removing the idle solenoid. Sometimes they get whacked out. But I'm sure you already checked its function. I don't have one on my 1600SP. But then again this is for my Beetle which has the late model German Solex 30-1. You can opt to use the solenoid or not. The solenoid is basically something that shuts off the fuel. I think.

Already checked that out aside from replacing it with a blank plug, it's new and pretty and works every time as far as I can tell.
Amskeptic wrote:
Amongst the many suggestions, we must focus on the fact that the car runs well! Do not screw with parameters that affect everything!
This is a simple stupid narrow issue, so leave everything alone, but for the fact that you need more air in the idle bypass circuit! A 3.5mm hole in the throttle plate is not helpful!

My thoughts exactly, why mess with success aside from the idle issue? I'm going to solder up the throttle plate hole first and see where that leads, that little bit of bonus flow may be just enough to overcome the inertia of the fuel as the bypass circuit attempts to suck it all the way up to the top of the carb and back around to the RR corner.

I likely won't get my hands on it till this weekend at the earliest though so tune in next week, same bat time, same bat channel for the exciting conclusion!
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PostPosted: Wed May 02, 2012 10:17 am    Post subject: Reply with quote

busdaddy wrote:
jeffsbugs wrote:
Hmm, ok, so what size jets are you running right now?

idle, power and main jet?

Jeff

Both idles are 55, the main is currently a 116X and I never looked at the power jet as this is an idle issue (infact it even idles great aside from during a quick deceleration). The 127.5 main that F'd up the Aircare test didn't make a lick of difference on the idle either.


Both idles? Isn't the straight one out to the right the power jet and the angled one toward the rear the idle jet? I thought the power jet was normally a 65 and the idle was a 65 if running a main jet 122 or smaller to stop the stalling at lower rpms?

It'll be interesting to see what plugging the throttle plate hole does.

Jeff
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PostPosted: Wed May 02, 2012 10:28 am    Post subject: Reply with quote

jeffsbugs wrote:
Both idles? Isn't the straight one out to the right the power jet and the angled one toward the rear the idle jet? I thought the power jet was normally a 65 and the idle was a 65 if running a main jet 122 or smaller to stop the stalling at lower rpms?

The power jet is under a screwed in slotted plug near the idle jets, this carb has 2 idle circuits (sortof), the straight out the right side one supplies the progression holes and sometimes has the electromagnetic cutoff in it (not this one), the rearmost angled one supplies the bypass circuit.
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