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How to: Install power brakes into 1968-1970 Bus (Pic heavy)
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aeromech
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PostPosted: Fri May 11, 2012 1:56 pm    Post subject: Reply with quote

And if I give you my address, can you send me seeds of the brake booster tree?

Sorry, I've smoked them all
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Hal9000
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PostPosted: Fri Jun 14, 2013 7:03 pm    Post subject: Reply with quote

Nice write up aeromech. One question. Are the front and rear vacuum lines just T'd together? Seems like the obvious choice but I haven't been able to find any good diagrams or details, and I don't have a late bus handy to look at....
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busdaddy
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PostPosted: Fri Jun 14, 2013 7:32 pm    Post subject: Reply with quote

Hal9000 wrote:
the front and rear vacuum lines

Please elaborate, your question makes no sense.
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aeromech
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PostPosted: Fri Jun 14, 2013 7:39 pm    Post subject: Reply with quote

Hal9000 wrote:
Nice write up aeromech. One question. Are the front and rear vacuum lines just T'd together? Seems like the obvious choice but I haven't been able to find any good diagrams or details, and I don't have a late bus handy to look at....


Well, there is a front vacuum line and a rear vacuum line but they are in series with a hard plumbed pipe attached to the frame of the bus. No T involved.
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Hal9000
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PostPosted: Fri Jun 14, 2013 8:52 pm    Post subject: Reply with quote

aeromech wrote:
Hal9000 wrote:
Nice write up aeromech. One question. Are the front and rear vacuum lines just T'd together? Seems like the obvious choice but I haven't been able to find any good diagrams or details, and I don't have a late bus handy to look at....


Well, there is a front vacuum line and a rear vacuum line but they are in series with a hard plumbed pipe attached to the frame of the bus. No T involved.

But since the early bus doesn't have the hard line, how did you plumb it for the conversion? (Sorry if I wasn't clear on that part... I'm converting my 70 right now. Just wrapping up the last few details so I can get it back on the road) Like I said, I can't find a diagram of the brake vacuum lines. I can see from the photos I've found that there's a vacuum hose leading back over the beam from the front fitting, but I don't know if it's just tied into the same line that connects to the rear vacuum fitting, or if it runs elsewhere. All the vacuum boosters I've ever dealt with only have a single port and route vacuum to both sides of the diaphragm internally. This setup is new to me and Id rather ask first and not risk guessing wrong and having to do things twice.

EDIT: Found a diagram: What I'm trying to figure out is where hose #72/fitting #67 connects to.
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Last edited by Hal9000 on Fri Jun 14, 2013 9:23 pm; edited 2 times in total
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busdaddy
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PostPosted: Fri Jun 14, 2013 9:13 pm    Post subject: Reply with quote

Hal9000 wrote:
I can see from the photos I've found that there's a vacuum hose leading back over the beam from the front fitting, but I don't know if it's just tied into the same line that connects to the rear vacuum fitting, or if it runs elsewhere. .


http://www.thesamba.com/vw/forum/viewtopic.php?t=304772&highlight=atmosphere+vent
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Hal9000
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PostPosted: Fri Jun 14, 2013 9:29 pm    Post subject: Reply with quote

busdaddy wrote:
Hal9000 wrote:
I can see from the photos I've found that there's a vacuum hose leading back over the beam from the front fitting, but I don't know if it's just tied into the same line that connects to the rear vacuum fitting, or if it runs elsewhere. .


http://www.thesamba.com/vw/forum/viewtopic.php?t=304772&highlight=atmosphere+vent

OK, so it IS just a vent then. That makes far more sense, but I read so many people calling it a front vacuum fitting (both here on thesamba and elsewhere online) that I got confused and headed the wrong direction in my thinking.

If I can't find a convenient place to route it into the body, I'm sure I have an old breather filter around that I can hook it to and stash somewhere out of the way.

Thanks for the help.
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aeromech
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PostPosted: Fri Jun 14, 2013 11:48 pm    Post subject: Reply with quote

I use a small K&N filter with a short piece of hose sticking straight up from the vent.
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PostPosted: Sat Jun 15, 2013 6:40 am    Post subject: Reply with quote

Nice post. Though I don't have an early bay, I really enjoyed this thread. These kinds of articles break up the monotony of people asking questions they could easily answer with the search feature. Kudos!
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Rocknrod
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PostPosted: Sat Jun 15, 2013 8:14 am    Post subject: Reply with quote

Aeromech,

Who did you use to rebuild the brake boosters?

Zach
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aeromech
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PostPosted: Sat Jun 15, 2013 9:33 am    Post subject: Reply with quote

Rocknrod wrote:
Aeromech,

Who did you use to rebuild the brake boosters?

Zach


I found a place here in the San Diego area called Bush Power Brake Service.

http://www.yellowpages.com/national-city-ca/mip/bu...ower+brake

Last one cost me $154 out the door for the rebuild and a one day turn time.
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PostPosted: Mon Jun 17, 2013 7:17 am    Post subject: Reply with quote

Thanks,

I'll give them a call.

Zach
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hotrod 68
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PostPosted: Mon Jul 29, 2013 7:03 am    Post subject: Reply with quote

thanks for the detail thread , I'm about to under go a conversion on my 70
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PostPosted: Mon Jul 29, 2013 9:29 am    Post subject: Reply with quote

hotrod 68 wrote:
thanks for the detail thread , I'm about to under go a conversion on my 70


Cool- keep us updated! Are you going for power drums or a disc conversion?
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Mr Bubble Head
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PostPosted: Thu Jun 26, 2014 5:18 am    Post subject: Reply with quote

great thread. I'm about to upgrade the brakes on my 73 westi which didn't come with a booster. I've converted the engine to a 2 ltr type 4 and have the vacuum line ready to use off the manifold balancer tube. I've all the parts ready to go including the beam. I'll see how it goes.
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qball
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PostPosted: Mon Oct 13, 2014 3:15 pm    Post subject: Reply with quote

aeromech,
I really appreciate this post. I happened upon a '71 and all of this was foreign to me and I couldn't find a lot of info in my books. I thought I'd sell it but you've inspired me to restore.
I have a question about the connection at the manifold. I will put up two pics of the engine that came with the Bus (the brakes were toast, in all regards; barely any line remained, just a bit shredded and broken but the check valve was there. It looks funky but I don't have a pic. Anyway, no line was connected at this nipple on the manifold, and I'm wondering why its diameter is so small. I put a slender Phillips screwdriver to compare. I would say it's 1/4" but I know it's metric. Does the line reduce from the larger diameter to make this connection, or is this for another purpose and just happens to be on this engine, which certainly isn't necessarily original, #AK104638.
Thanks again for your information
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busdaddy
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PostPosted: Mon Oct 13, 2014 3:20 pm    Post subject: Reply with quote

The nipple on a bus manifold is 12mm, sounds like you've got a Beetle manifold in there.
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qball
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PostPosted: Mon Oct 13, 2014 3:21 pm    Post subject: Reply with quote

[im
Image may have been reduced in size. Click image to view fullscreen.
g]ht
Image may have been reduced in size. Click image to view fullscreen.
tp://www.thesamba.com/vw/gallery/pix/1267420.jpg[/img]

I've never poste pics; don't know if this will work. Let's check.
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PostPosted: Mon Oct 13, 2014 3:27 pm    Post subject: Reply with quote

Now hold on, you gotta gimme a minute to show the pictures!
Obviously, you don't. What would you suggest? Will the proper manifold be hard to find? If not, that's what I'll do. If I HAD to, do you think I could tap this?
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PostPosted: Mon Oct 13, 2014 3:44 pm    Post subject: Reply with quote

That's an altitude compensator/decel valve port, the brakes connect under the carb:

Image may have been reduced in size. Click image to view fullscreen.

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