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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Mon Oct 23, 2017 2:35 pm Post subject: Re: Horn wiring |
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I'm using a Grant steering wheel and adapter. My concern is I read something about the clamp on style turn signal levers potentially having issues as they could cause the horn to constant ground? Perhaps using the outer column, but placing a rubber spacer in between the turn signal clamp and the column would eliminate the issue? Ill have to experiment. Thank you for the replies. _________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine |
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Bluggy Samba Member
Joined: September 12, 2017 Posts: 151 Location: Caribbean
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Posted: Mon Oct 23, 2017 2:54 pm Post subject: Re: Horn wiring |
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Sharp64 wrote: |
Perhaps using the outer column, but placing a rubber spacer in between the turn signal clamp and the column would eliminate the issue? |
That is correct...will send you a pic tomorrow of what the PO did to the buggy I have, he did not use rubber BTW, but a stronger solid material..might be Teflon. |
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EVfun Samba Member
Joined: April 01, 2012 Posts: 5481 Location: Seattle
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Posted: Mon Oct 23, 2017 4:18 pm Post subject: Re: Horn wiring |
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Sharp64 wrote: |
I'm using a Grant steering wheel and adapter. My concern is I read something about the clamp on style turn signal levers potentially having issues as they could cause the horn to constant ground? Perhaps using the outer column, but placing a rubber spacer in between the turn signal clamp and the column would eliminate the issue? Ill have to experiment. Thank you for the replies. |
The Grant horn button will need a horn relay. They cannot handle much current.
The problem with isolating the steering column the way you have in mind is that the upper steering column bearing electrically connects the steering shaft and tube. It is a spring preloaded ball bearing. So even if you run 2 wires up the steering shaft its likely the whole mess ends up "live." Its only 12 volts live, not a shock issue and the stock turn signal switch handle has car voltage on it too.
I'm having a hard time seeing how the turn signal switch body could be a problem unless it is the kind that has the indicator lights built in and is expecting the switch housing to be grounded. In that case I think I would use some type of seperate horn switch or create some type of sleeve to isolate the switch from the column. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Mon Oct 23, 2017 6:25 pm Post subject: Re: Horn wiring |
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Not sure if it’s the exact model, but looks dangerously close to what I have and honestly the chrome on the one I have is peeling so this may be what I end up ordering :
https://www.speedwaymotors.com/Speedway-Heavy-Duty...dzEALw_wcB
Technically the steering column is isolated if I’m not mistaken as I don’t see a grounding point. So it should be able to be used as a conduit to the steering wheel and then the connection using a wire down the shaft over the steering coupler to the steering box side of the coupler.
Looks like Speedway has the relay, so another order. _________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Mon Oct 23, 2017 7:16 pm Post subject: Re: Horn wiring |
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EVfun wrote: |
Sharp64 wrote: |
I'm using a Grant steering wheel and adapter. My concern is I read something about the clamp on style turn signal levers potentially having issues as they could cause the horn to constant ground? Perhaps using the outer column, but placing a rubber spacer in between the turn signal clamp and the column would eliminate the issue? Ill have to experiment. Thank you for the replies. |
The Grant horn button will need a horn relay. They cannot handle much current.
The problem with isolating the steering column the way you have in mind is that the upper steering column bearing electrically connects the steering shaft and tube. It is a spring preloaded ball bearing. So even if you run 2 wires up the steering shaft its likely the whole mess ends up "live." Its only 12 volts live, not a shock issue and the stock turn signal switch handle has car voltage on it too.
I'm having a hard time seeing how the turn signal switch body could be a problem unless it is the kind that has the indicator lights built in and is expecting the switch housing to be grounded. In that case I think I would use some type of seperate horn switch or create some type of sleeve to isolate the switch from the column. |
Solution is have the tube at GROUND potential ALWAYS.... "Horn button" (Grant style for me) is a ground operate path (wire down center shaft) for a relay... How you wire relay is your choice... Either ground switched or 12v switched to horn... It really does not matter... Solves issues with turnsignal switch with lamps in it or lift to dim on lever that operates from switch assembly being grounded...
I have this style TS switch on coluum (grounded).... Its not the chinese junk one, but quality metal one...
And have a "horn button"... Mounted on under side of switch body to operate headlight dimmer relay...
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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EVfun Samba Member
Joined: April 01, 2012 Posts: 5481 Location: Seattle
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Posted: Mon Oct 23, 2017 8:41 pm Post subject: Re: Horn wiring |
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Dale M. wrote: |
Solution is have the tube at GROUND potential ALWAYS.... "Horn button" (Grant style for me) is a ground operate path (wire down center shaft) for a relay... How you wire relay is your choice... Either ground switched or 12v switched to horn... It really does not matter... Solves issues with turnsignal switch with lamps in it or lift to dim on lever that operates from switch assembly being grounded... |
I think I see what you are saying. Reverse the VW wiring and put the column and shaft at ground and feed the power in via the wire up the center. That is a good idea if the turn signal switch needs a ground. I have never thought much about that possibility since I've just used stock VW turn signal switches (the 3 wire ones seem to turn up at swap meets for less than the cost of an aftermarket switch, and they can auto cancel too.) _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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jspbtown Samba Member
Joined: January 27, 2004 Posts: 5157
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Posted: Tue Oct 24, 2017 6:58 am Post subject: Re: Horn wiring |
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Quote: |
Solution is have the tube at GROUND potential ALWAYS.... "Horn button" (Grant style for me) is a ground operate path (wire down center shaft) for a relay |
This requires the looping of wire around the steering column/shaft correct? |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Tue Oct 24, 2017 8:08 am Post subject: Re: Horn wiring |
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jspbtown wrote: |
Quote: |
Solution is have the tube at GROUND potential ALWAYS.... "Horn button" (Grant style for me) is a ground operate path (wire down center shaft) for a relay |
This requires the looping of wire around the steering column/shaft correct? |
Yes we are back to the unconventional and ugly but workable solution....
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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Bluggy Samba Member
Joined: September 12, 2017 Posts: 151 Location: Caribbean
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Posted: Tue Oct 24, 2017 9:41 am Post subject: Re: Horn wiring |
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Here are some pics of mine and what the PO did. I bought it and started doing some work on it right away, I cant put it on the road the way it is, has to be stripped right down and done over.
Here you will see where the wire to the horn connects and fed through the steering column.
Here is the insulation block the PO made, I will re-do all of this.
Pic of horn, I forgot to take one of the horn specifically.
As I said, I have never had this Buggy on the road. I am stripping the roll cage off, tub off, to work on pan, suspension, some maintenance, sand, paint and do some upgrade mods to it. |
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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Thu Nov 30, 2017 6:11 pm Post subject: Re: Horn wiring |
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Bear with me here as I’m going to try and wire the horn tomorrow. I’m thinking the middle diagram will work best but trying to wrap my head around this.
My question is does #30 terminal on the switch and the one coming off the horn have to share a commons ground as in this diagram or can they have individual/separate wires grounding them? I.e can the horn button use a wire down the shaft grounding over the rag joint and the #30 terminal have its own ground to the chassis? Otherwise I’m trying to figure out how to go from the HB over the rag joint and then to the #30 terminal.
Any help is appreciated. _________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Thu Nov 30, 2017 8:01 pm Post subject: Re: Horn wiring |
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Sharp64 wrote: |
Bear with me here as I’m going to try and wire the horn tomorrow. I’m thinking the middle diagram will work best but trying to wrap my head around this.
My question is does #30 terminal on the switch and the one coming off the horn have to share a commons ground as in this diagram or can they have individual/separate wires grounding them? I.e can the horn button use a wire down the shaft grounding over the rag joint and the #30 terminal have its own ground to the chassis? Otherwise I’m trying to figure out how to go from the HB over the rag joint and then to the #30 terminal.
Any help is appreciated. |
Yes.... Any ground will do, in sketch its just that way for illustration... BUT the ground you are concerned with is actually on 85 as it is the "control" (ground from horn button) that operates relay.......
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Fri Dec 01, 2017 3:52 am Post subject: Re: Horn wiring |
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I’m going to run a wire from 85 to the outer column which is an easy wire. I was just concerned if there was a specific reason to have to tie the other two together.
Like this:
_________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine |
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BL3Manx Samba Member
Joined: August 29, 2006 Posts: 6767 Location: Northern California
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Posted: Fri Dec 01, 2017 7:16 am Post subject: Re: Horn wiring |
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You simply run an unswitched wire from the fuse block to the positive terminal on the horn
Looks like you're adding in a unnecessary relay to the 66 and earlier horn circuit. You don't need to use the relay at all if you are going to run an insulated ground wire through the steering shaft to the horn button. When the horn button is pressed it grounds the outer column and the wire from the outer column grounds the horn.
Last edited by BL3Manx on Fri Dec 01, 2017 7:19 am; edited 1 time in total |
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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Fri Dec 01, 2017 7:19 am Post subject: Re: Horn wiring |
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EVfun wrote: |
The Grant horn button will need a horn relay. They cannot handle much current. |
This is my reasoning for adding the switch. Is this truly unnecessary than? I already have the switch, but would make for a much easier install if its not needed. _________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine |
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BL3Manx Samba Member
Joined: August 29, 2006 Posts: 6767 Location: Northern California
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Posted: Fri Dec 01, 2017 7:25 am Post subject: Re: Horn wiring |
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It will work fine for quite a while without a relay but he's right, reducing the amps going through the horn button is not a bad idea. Its actually the same with the VW starter switch, but even more so.
It does look like you're following the middle diagram, that should work
What do you mean specifically "tie the other two together"?
What's changing when you add the relay in that circuit is that the horn is getting its ground from a larger contact in relay, not from the smaller contact in the horn button. The heavier amperage goes through the relay's heavier contact. The horn button is just used to activate the relay which requires less amps
The thing is, how often do you use the horn. If hardly ever, just the horn button without a relay will work fine for years. When it starts to be a problem, clean the contact and add a relay if you want
Last edited by BL3Manx on Fri Dec 01, 2017 7:45 am; edited 1 time in total |
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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Fri Dec 01, 2017 7:41 am Post subject: Re: Horn wiring |
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BL3Manx wrote: |
It will work fine for quite a while without a relay but he's right, reducing the amps going through the horn button is not a bad idea. Its actually the same with the VW starter switch, but even more so.
It does look like you're following the middle diagram, that should work
What do you mean specifically "tie the other two together"?
What's changing when you add the relay in that circuit is that the horn is getting its ground from a larger contact in relay, not from the smaller contact in the horn button. The heavier amperage goes through the relay's heavier contact. The horn button just activates the relay which requires less amps
The thing is, how often do you use the horn. If hardly ever, just the horn button without a relay will work fine for years. When it starts to be a problem, clean the contact and add a relay if you want
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Sharp64 wrote: |
I’m thinking the middle diagram will work best but trying to wrap my head around this. |
From my post above.
Sharp64 wrote: |
My question is does #30 terminal on the switch and the one coming off the horn have to share a common ground as in this diagram or can they have individual/separate wires grounding them? I.e can the horn button use a wire down the shaft grounding over the rag joint and the #30 terminal have its own ground to the chassis? Otherwise I’m trying to figure out how to go from the HB over the rag joint and then to the #30 terminal. |
You've obviously never driven in Central Florida.... In all seriousness I need something to get the attention of the habitual text readers to realize the light is green. :fist: I considered carrying around an airhorn.
I may go ahead and wire it without the relay for the time being then and add it later. The PO attempted to wire a horn simply by putting a switch on the dash in a simple circuit between the ignition and the horn. I cant see where he grounded it so it no worky. But the basic wires are there that I can reuse and save some effort until I cut the hood out and have better access in order to redo all the wiring under the dash. Looking for relatively quick fixes until after March when its starts to get too warm to drive and I take it back off the road for a little bit. _________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine
Last edited by Sharp64 on Fri Dec 01, 2017 7:58 am; edited 4 times in total |
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BL3Manx Samba Member
Joined: August 29, 2006 Posts: 6767 Location: Northern California
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Posted: Fri Dec 01, 2017 7:50 am Post subject: Re: Horn wiring |
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A ground is a ground. The wire running up through the column doesn't have to be off the same wire running to the 30 terminal.
Again, if you're not gonna be using the horn frequently(New York City? Cairo?) the horn button will last years |
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Sharp64 Samba Member
Joined: August 27, 2015 Posts: 5304 Location: Central Florida
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Posted: Fri Dec 01, 2017 4:01 pm Post subject: Re: Horn wiring |
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Well after spending a fair amount of time running new wires and such my column and shaft must be grounding out on each other. Guess I'm relegated to using a damn push button. _________________ 1960 Indigo Blue Ragtop (Blue Barry)
1967 Ghia
1985 Westy Money Pit
“...some men aren't looking for anything logical, like money. They can't be bought, bullied, reasoned, or negotiated with. Some men just want to watch the world burn.” - Michael Caine |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20380 Location: Just a tiny bit west of Yosemite Valley
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Posted: Fri Dec 01, 2017 6:15 pm Post subject: Re: Horn wiring |
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Sharp64 wrote: |
Well after spending a fair amount of time running new wires and such my column and shaft must be grounding out on each other. Guess I'm relegated to using a damn push button. |
There is supposed to be a thin plastic insulator between the shaft and bearing at top of column that insulates the two from each other....Most people seem to forget or not have knowledge of it supposed to be there.....
This why it is the simplest solution to ground shaft (strap around flex joint) ... Ground one side of horn button to shaft and other side of button to a wire...Run a wire down center of shaft and a few wraps around shaft and then to relay (or horn)..... Forget about using column as part of horn circuit if you don't have insulator at top of shaft between shaft and bearing on column......
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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MrGoodtunes Samba Member
Joined: May 14, 2012 Posts: 852 Location: South Florida
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Posted: Fri Dec 01, 2017 7:20 pm Post subject: Re: Horn wiring |
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Dale M. wrote: |
...Run a wire down center of shaft and a few wraps around shaft ... |
That's the way I did mine:
Built a spring opperated rig to take up slack in the wrap'd piece of very flexible wire:
However, didn't want that wire to be hot. So, ran fused 12v positive directly to horn. That way, the wire thru steering column connects other horn terminal to ground when button is press'd. |
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