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check valve
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randywebb
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PostPosted: Wed Apr 17, 2013 9:56 pm    Post subject: check valve Reply with quote

For a 2.1L engine, does the vacuum hose to the brake power booster have a check valve in it?

Bentley shows one near the intake runners but their pic must be for a 1.9L engine (?)
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kamzcab86
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PostPosted: Wed Apr 17, 2013 10:15 pm    Post subject: Reply with quote

I seem to recall there one being on my 2.1L, right after a short (like 1-2" long) hose off the intake. Think I can verify tomorrow, if no one else confirms by then.
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syncrodoka
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PostPosted: Wed Apr 17, 2013 10:23 pm    Post subject: Reply with quote

Driver's side just at the firewall under the black box with the vacuum diagram on it.
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randywebb
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PostPosted: Wed Apr 17, 2013 10:43 pm    Post subject: Reply with quote

thx - Bentley 47.10 - they say to check it out periodically
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kamzcab86
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PostPosted: Thu Apr 18, 2013 11:56 am    Post subject: Reply with quote

Dug up an old photo, in case anyone else needs an image to reference. Red arrow is pointing to the check valve:

Image may have been reduced in size. Click image to view fullscreen.

(Disregard the filth. This was taken shortly after buying the van and just before the engine got cleaned... probably for the first time in its life.)
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randywebb
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PostPosted: Thu Apr 18, 2013 12:53 pm    Post subject: Reply with quote

Thanks - now I won't be searching in vain by the firewall...

Does it really need to be checked as per Bentley, or would a malfunction be obvious from some other behavior of the Van?
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syncrodoka
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PostPosted: Thu Apr 18, 2013 1:04 pm    Post subject: Reply with quote

Ha, i moved it for the conversion and forgot about it.
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MarkWard
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PostPosted: Thu Apr 18, 2013 1:07 pm    Post subject: Reply with quote

I think if you start the engine and run it for about a minute and then shut it off, depress the brake pedal a few times. You should have more resistance with each application of the pedal until there is no assist. That would indicate the valve is working and there are no other vacumn leaks. I think you get about 5 assisted applications with the engine off. Sort of a fail safe for long downhills if the engine quit.
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Last edited by MarkWard on Thu Apr 18, 2013 1:55 pm; edited 1 time in total
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Jake de Villiers
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PostPosted: Thu Apr 18, 2013 1:10 pm    Post subject: Reply with quote

randywebb wrote:
Thanks - now I won't be searching in vain by the firewall...

Does it really need to be checked as per Bentley, or would a malfunction be obvious from some other behavior of the Van?


I just check the brake booster function once in a while on start-up. If the check valve failed, there'd be no draw down on the brake pedal.
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kamzcab86
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PostPosted: Thu Apr 18, 2013 3:32 pm    Post subject: Reply with quote

Jake de Villiers wrote:
randywebb wrote:
Thanks - now I won't be searching in vain by the firewall...

Does it really need to be checked as per Bentley, or would a malfunction be obvious from some other behavior of the Van?


I just check the brake booster function once in a while on start-up. If the check valve failed, there'd be no draw down on the brake pedal.


And FWIW, my Bentley manual does not say to check the valve, it merely lists a procedure for checking the valve (i.e., "if you suspect it's faulty, here's how to check it").
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dasilva
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PostPosted: Fri Nov 05, 2021 3:41 pm    Post subject: Re: check valve Reply with quote

Is there a trick for getting the check valve on the brake booster line re-installed?

I'm doing a Bostig conversion on my 1989 Westfalia. Getting the valve re-installed seems...tricky! Too much heat and the plastic on the check valve body melts. Not enough heat and the nylon line isn't widening enough the accept the valve.

Right now, I placed the valve in the freezer. Will try to warm the line tomorrow by placing under the escaping steam from the kettle.

Does anyone else have other tips I am unaware of? WD-40?? Dishwasher soap??

Any help appreciated.


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the joker
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PostPosted: Sun Nov 07, 2021 8:38 am    Post subject: Re: check valve Reply with quote

Hot / Med hair dyer, or, low heat gun , leather gloves and patience Cool
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DuncanS
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PostPosted: Sun Nov 07, 2021 9:10 am    Post subject: Re: check valve Reply with quote

Or dip in boiling water.
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