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Zack1978 Samba Member
Joined: June 07, 2006 Posts: 544 Location: NJ
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Posted: Sun Sep 01, 2013 6:44 pm Post subject: Where did my body mount bolts go? |
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Hi everyone,
I have a quick question about the body mount bolts on my 72 Karmann Ghia coupe. About 20 years ago the rocker panels (inner/outer) were replaced, along with other rust repair work. I never really wondered about the quality of the work...until now perhaps.
What I noticed when the car was in the air on the lift was that the body mounting bolts (the bolts with the small metal plate) that SHOULD run down both sides of the car along the rocker panel are gone. Could it be that when the rocker panels were replaced, they welded the rockers to another piece of metal the removed the bolts? I will try to get pictures when the car is on the lift again.
The lift that I have access to is in an evening auto body class that I take at a local tech high school. Before I was allowed to use the lift my teacher insisted on inspecting the rocker panels to ensure they were strong enough for the lift. He is an old time body, and he deemed them safe. The car does not bow/bend so I assume that everything is strong.
Any ideas?
Thanks,
Zack _________________ 1972 Coupe |
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Zack1978 Samba Member
Joined: June 07, 2006 Posts: 544 Location: NJ
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Posted: Sun Sep 01, 2013 7:08 pm Post subject: |
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Here are the best pictures that I can get short of the car being on a lift. In the pics you can see where the rocker is, and the absence of the bolts.
As it stands now is my body welded to the pan?
_________________ 1972 Coupe |
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Zack1978 Samba Member
Joined: June 07, 2006 Posts: 544 Location: NJ
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Posted: Sun Sep 01, 2013 7:09 pm Post subject: |
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The rust is surface rust.....
But can the floor pans be replaced not that they seem to be welded to the rocker?
Thanks,
Zack _________________ 1972 Coupe |
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Zack1978 Samba Member
Joined: June 07, 2006 Posts: 544 Location: NJ
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Posted: Sat Dec 28, 2013 7:32 pm Post subject: |
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Bump....any ideas?
I guess when the rockers were replaced they welded the new rockers to the pans? But is my car welded to the pan now?
Zack _________________ 1972 Coupe |
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Zack1978 Samba Member
Joined: June 07, 2006 Posts: 544 Location: NJ
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Posted: Mon Jun 16, 2014 6:35 pm Post subject: |
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I have taken some better shots of the pan/rocker showing the lack of body mount bolts. Will new pans restore the bolts?
I need help with this mess.
Thanks,
Zack _________________ 1972 Coupe |
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analogmax Samba Member
Joined: September 27, 2006 Posts: 161 Location: Chandler, Arizona
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Posted: Mon Jun 16, 2014 8:50 pm Post subject: |
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i would find out the factory spacing of the body bolts and start with the ones you can see, measure them and find out what is going on from there. could be filled for some reason but i cant imagine why |
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Northof49 Samba Member
Joined: July 22, 2013 Posts: 1759 Location: Winnipeg, Manitoba, Canada
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Posted: Tue Jun 17, 2014 8:32 am Post subject: |
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You know the bolts are missing. But what about the holes for them in the floor pan channel, and the captured nuts that are supposed to be in the rocker panel of the body? _________________ 1958 Karmann Ghia owner |
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lxu5008 Samba Member
Joined: March 17, 2013 Posts: 5 Location: Northern California
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Posted: Tue Jun 17, 2014 9:01 am Post subject: |
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I got my pan half's from KGPR. I know when I replaced my floor pans, I noticed that they were indents made to were each approximate bolt hole should be located at. Its a bit of pain to replace the half's. Why don't you lift the body from the pan and measure where each hole is from the body and transfer to the pan and drill some holes. Only if your half's are still good. |
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c21darrel Samba Member
Joined: January 22, 2009 Posts: 8211 Location: San Dimas
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swavananda Samba Member
Joined: February 14, 2009 Posts: 889 Location: Can o' Scruz
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Posted: Tue Jun 17, 2014 10:36 am Post subject: |
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Looks like 20 years ago your heater channel's had rusted away like this :
To fix it ,they added angle steel stock as a patch, To give the rocker metal something to attach to. The bolts could be under that patch piece or that section of pan could have been cut out all together???
Zack1978 wrote: |
Here are the best pictures that I can get short of the car being on a lift. In the pics you can see where the rocker is, and the absence of the bolts.
As it stands now is my body welded to the pan?
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My guess is the body will not come of the pan with out major 'surgery' . |
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Zack1978 Samba Member
Joined: June 07, 2006 Posts: 544 Location: NJ
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Posted: Tue Jun 17, 2014 4:04 pm Post subject: |
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swavananda wrote: |
Looks like 20 years ago your heater channel's had rusted away like this :
To fix it ,they added angle steel stock as a patch, To give the rocker metal something to attach to. The bolts could be under that patch piece or that section of pan could have been cut out all together???
Zack1978 wrote: |
Here are the best pictures that I can get short of the car being on a lift. In the pics you can see where the rocker is, and the absence of the bolts.
As it stands now is my body welded to the pan?
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My guess is the body will not come of the pan with out major 'surgery' . |
Well after looking at the interior area it appears that the shop did exactly what you stated. It it seems that they used square steel tubing of some sort, they even cut out openings for the heat vents. I will get some interior shots when I take it out of the garage.
So what do I do now? Should I just leave it alone, or should the entire rocker section be replaced AGAIN, this time done properly? When the original rust repair was done in 1992, was the entire rocker section even available?
Thanks,
Zack _________________ 1972 Coupe |
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kman Samba Member
Joined: November 04, 2005 Posts: 739 Location: Michigan
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Posted: Wed Jun 18, 2014 3:52 am Post subject: |
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Leave it alone unless its causing problems. |
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