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61Scout Samba Member
Joined: November 06, 2011 Posts: 1297 Location: Shoreline/Yakima WA
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Posted: Tue Oct 15, 2013 9:57 am Post subject: Share your wrenching tips and tricks! |
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Okay, so this type of thread has been done before. Please don't direct me to some old thread. I think topics can be revisited once in a while, no?
Here's one I picked up from a friend years ago. Do you ever have that last bit of coolant or oil getting in your way before putting on a gasket? Well here's an easy solution. Cut a short piece of rope and let it act like a wick to drain out the last bit of fluid. Then go have lunch or walk away for a little while. Come back and that those last few drops are gone. Now you can install that new gasket on a clean and dry surface, no fuss no muss.
-Kevin _________________ 1986 Westfalia Weekender Wolfsburg, RJE 2.3
1985 Tin Top, Subie 2.2 + 5MT
Floppy Mirrors no more: http://www.thesamba.com/vw/forum/viewtopic.php?t=653018&highlight=
Remove the front spindle nut with ease: https://www.thesamba.com/vw/forum/viewtopic.php?t=679567&highlight=
Remove the rear wheel bearing housing without messing with the big 46mm nut: https://www.thesamba.com/vw/forum/viewtopic.php?t=679507&highlight=
-Nec Spe, Nec Metu |
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61Scout Samba Member
Joined: November 06, 2011 Posts: 1297 Location: Shoreline/Yakima WA
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Posted: Wed Oct 16, 2013 8:28 am Post subject: |
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No one else is going to share? Okay, well I'll give myself a bump then. Here's another trick a I picked up at some point. Here's a great solution for those fasteners that are hard to get back on... the ones that have a deep reach somewhere and end up falling out of your socket before you can reach the hole. Simply add a piece of paper between the socket and the fastener. This works for nuts too. Sometimes you have to find the right thickness of paper, but once jammed in there its not going anywhere. In the second picture I didn't rotate, that's the paper holding the bolt upside down.
Cheers,
Kevin _________________ 1986 Westfalia Weekender Wolfsburg, RJE 2.3
1985 Tin Top, Subie 2.2 + 5MT
Floppy Mirrors no more: http://www.thesamba.com/vw/forum/viewtopic.php?t=653018&highlight=
Remove the front spindle nut with ease: https://www.thesamba.com/vw/forum/viewtopic.php?t=679567&highlight=
Remove the rear wheel bearing housing without messing with the big 46mm nut: https://www.thesamba.com/vw/forum/viewtopic.php?t=679507&highlight=
-Nec Spe, Nec Metu |
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Zero419 Samba Member
Joined: January 11, 2008 Posts: 2160 Location: PA
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Posted: Wed Oct 16, 2013 8:52 am Post subject: |
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for when you need some extra leverage
(stole pic from web)
_________________ 1987 Westy Auto Bostig 2.0 Ztec |
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Tobias Duncan Samba Member
Joined: January 15, 2013 Posts: 1391 Location: Taos NM
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Posted: Wed Oct 16, 2013 10:43 am Post subject: |
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Zero419 wrote: |
for when you need some extra leverage
(stole pic from web)
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I do that one all the time. Sometimes I make a complete buffoon out of myself with it though. |
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djkeev Samba Moderator
Joined: September 30, 2007 Posts: 32625 Location: Reading Pennsylvania
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IrideWheelies Samba Member
Joined: July 09, 2009 Posts: 386 Location: Olympia, WA
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Posted: Wed Oct 16, 2013 10:46 am Post subject: |
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_________________ 89' Dove Blue Syncro Hightop |
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syncrodoka Samba Member
Joined: December 27, 2005 Posts: 12006 Location: Santa Cruz, CA
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Posted: Wed Oct 16, 2013 11:10 am Post subject: Re: Share your wrenching tips and tricks! |
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61Scout wrote: |
Okay, so this type of thread has been done before. Please don't direct me to some old thread. I think topics can be revisited once in a while, no? |
I believe the forum etiquette is that you add to existing topics not start another one. |
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61Scout Samba Member
Joined: November 06, 2011 Posts: 1297 Location: Shoreline/Yakima WA
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Posted: Wed Oct 16, 2013 2:22 pm Post subject: Re: Share your wrenching tips and tricks! |
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syncrodoka wrote: |
61Scout wrote: |
Okay, so this type of thread has been done before. Please don't direct me to some old thread. I think topics can be revisited once in a while, no? |
I believe the forum etiquette is that you add to existing topics not start another one. |
I didn't have time to search too in depth yesterday when I first posted, but did some searching today and actually I feel that there really isn't a thread like this one. There's a thread about vanagon tips/mods but the course of that one went more towards accessories. If the mods feel differently, please feel free to delete or combine as you guys see fit.
I'd prefer this thread went more towards the mechanical side of things, vanagon specific or not. Here's something I figured out today. Attaching the dipstick to the support arm. I first put on a ziptie, but it was still a little loose so then I used some heat shrink tube and now it's nice and secure. I think it looks better too.
-Kevin _________________ 1986 Westfalia Weekender Wolfsburg, RJE 2.3
1985 Tin Top, Subie 2.2 + 5MT
Floppy Mirrors no more: http://www.thesamba.com/vw/forum/viewtopic.php?t=653018&highlight=
Remove the front spindle nut with ease: https://www.thesamba.com/vw/forum/viewtopic.php?t=679567&highlight=
Remove the rear wheel bearing housing without messing with the big 46mm nut: https://www.thesamba.com/vw/forum/viewtopic.php?t=679507&highlight=
-Nec Spe, Nec Metu |
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randywebb Samba Member
Joined: February 15, 2005 Posts: 3815 Location: Greater Metropolitan Nimrod, Orygun
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Posted: Wed Oct 16, 2013 3:51 pm Post subject: |
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ok, if there are no other threads...
if you are working alone and trying to diagnose something in the rear of the vehicle that requires you to be in the driving seat, a small digital camera in movie mode can be your friend
e.g. to test your brake lights, turn the camera on to movie mode and then go tap your brake pedal
this can prevent avoidance behavior by a S.O. who does not want to help with even the simplest tasks...
also, there is an entire book a guy wrote on doing carpentry/house construction by yourself - it might be titled "Working Alone" _________________ 1986 2.1L Westy 2wd Auto Trans. |
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desertrefugee Samba Member
Joined: January 22, 2013 Posts: 476 Location: Phoenix, AZ. USA
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Posted: Wed Oct 16, 2013 4:06 pm Post subject: |
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Sometimes the best tip is to put a danged FOR SALE sign in the window.
(My first photo of the soon-to-be-mine 83.5 in January).
EDIT: Not that I have any current plan to do this. In some cases, though, the return on investment (sweat equity) doesn't merit tips, tricks or time.
The good news is that, on a Vanagon/Westy, that threshold is quite high.
My tip-o-the-day: Although probably known to many, keeping gaskets in place while positioning parts can sometimes be maddening. A blob or two of grease, strategically placed, will hold them nicely whilst you're performing the ballet required to get part X in place.
_________________ - 83.5 Westfalia - 2.2 GoWesty "power"
- a bunch of vintage motorcycles
- Numerous telescopes of various size and function
"For I have loved the stars too fondly to be fearful of the night." - Sarah Williams |
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morymob Samba Member
Joined: November 09, 2007 Posts: 4683 Location: east-tn
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Posted: Thu Oct 17, 2013 5:27 am Post subject: |
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Go th H.F. or your other choice and get oime of the small round 'super' magnets,put one inside the sockets of choice, keeps bolts in in order to get 'em started.If inside of socket not flat enuf to keep mag flat put a dab of goop or similiar in 1st. |
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teej Samba Member
Joined: November 26, 2010 Posts: 897 Location: Seattle
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Posted: Thu Oct 17, 2013 6:30 am Post subject: |
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Use temperature to your advantage:
Gently heat cold brittle plastic, wire, hose (hair dryer or very careful low setting heat gun) to achieve your task. Parts become more pliable, and easier to fit, less likely to break from excessive force.
Higher heat (torch) on stuck fasteners. _________________ 1986+ Wolfsburg Weekender Pop-Top 2.3 WBX Manual Trans |
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Summers420us Samba Member
Joined: June 14, 2010 Posts: 759 Location: Amissville, Virginia
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Posted: Thu Oct 17, 2013 7:00 am Post subject: |
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Fasteners such as steel screw in aluminum threads often corrode and are easy to strip on the first attempt of removal. A nice solid wrap or two from a hammer will usually break this corrosion bond and allow the fastener to be removed more easily.
For instance, a philips screw in an aluminum case… I use an old screw driver and place it in the head of the screw and wrap the end of the screw driver a few times. No damage to screw head, but this method almost always frees up the fastener for proper loosening.
Learned this over the years working on only Jap bikes that have side covers screwed on. _________________ 1997 EVC
1988 2WD Westfalia with OE 2.1 (R.I.P.) |
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campism Samba Member
Joined: September 07, 2007 Posts: 4492 Location: Richmond VA
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Posted: Thu Oct 17, 2013 9:09 am Post subject: |
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You can sometimes make the tool you need for a certain job. My 17mm Allen was too long for access to the trans drain so I made a stubby out of a bolt and two nuts. Easier than hacksawing an Allen key sometimes.
Did the same thing when I needed a 14mm hex to adjust camber. This bolt was from a bicycle, holds the crank arm to the bottom bracket axle.
_________________ '87 Westy in Wolfram Grey Metallic |
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dhaavers Samba Member
Joined: March 19, 2010 Posts: 7757 Location: NE MN (tinyurl.com/dhaaverslocation)
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Posted: Thu Oct 17, 2013 9:46 am Post subject: |
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OK - I'll play...
campism wrote: |
My 17mm Allen was too long for access to the trans drain so I made a stubby out of a bolt and two nuts... |
1) I tried this, but I couldn't get the nuts to lock. That plug was in there TIGHT. I have a good set of allen sockets
but there's not not enough room at the drain plug, soooo... I banged the 17mm key out of the socket fitting and
it works beautifully with a box end or crescent wrench for leverage. Keep it in the van.
2) My trans was fused to one engine stud and it had me stuck for almost a week until I took the advice of another
Sambanista: I had 3 hardened steel wedges made by a blacksmith friend (or a machine shop could do this - not
sure if there's anything ready-for-sale out there...). An hour or so later & it was apart and on the ground. Woot!
Keep them in the van.
The offender:
Ugh.
Other favorites:
3) Cheap DIY flywheel lock (keep it in the van):
4) Cheap DIY pilot bearing puller (yes, keep it in the van):
Yes, I know - I'm cheap, but I'm gettin' it done...
PS: Don't forget TK's "never fail" for badly stuck hardware:
Heat the stuck bolt nice & hot, then melt some candle wax at the base of the head. The wax wicks through the threads
& often works where "ordinary" penetrants wont. So yeah; keep a few birthday candles in your toolbox...
Rock on, Samba! _________________ 86 White Wolfsburg Westy Weekender
"The WonderVan"
<EDITED TO PROTECT INNOCENT PIXELS> |
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T3 Pilot Samba Member
Joined: January 10, 2011 Posts: 1507 Location: Deep South of the Great White North
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Posted: Thu Oct 17, 2013 10:09 am Post subject: |
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Passing on an old trick I forget where I got it from.........
When disconnecting hydraulic lines for repair/replacement use a wooden golf tee sharpened in a pencil sharpener to stem the flow of fluid while you are preparing to install the new line. _________________ 1988 Vanagon
The most important part in every vehicle is the nut behind the wheel...... |
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dobryan Samba Member
Joined: March 24, 2006 Posts: 16504 Location: Brookeville, MD
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Summers420us Samba Member
Joined: June 14, 2010 Posts: 759 Location: Amissville, Virginia
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Posted: Thu Oct 17, 2013 10:37 am Post subject: |
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Golf tee works in fuel lines too. _________________ 1997 EVC
1988 2WD Westfalia with OE 2.1 (R.I.P.) |
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msinabottle Samba Member
Joined: September 20, 2005 Posts: 3492 Location: Denver Area, Colorado
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Posted: Thu Oct 17, 2013 4:09 pm Post subject: Spritz Early, Spritz Often |
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When you know you're going to be spending quality time with an old bolt--you will probably have time to go out with a can of PB Blaster or an oil can full of 50/50 Acetone/ATF mixture to get onto the bolts you will later have to loosen. You might put something under them. Spray them. Spray them the next day. Spray them often until the time comes to remove them. Even ooooold components can respond to persistent sprizting before you have to get real with something.
Also--the digital camera is your friend. The picture Ben captioned to show the parts of the 1.9L was one I took of Winston's engine before going in. Don't wonder how to put something back together--take a digital photo. If there are other problems, you can put that photo up here and people will know EXACTLY about what you are talking.
Best! _________________ 'Winston,' '84 1.9 WBX Westy
Vanagon Poet Laureate: "I have suffered in
many ways, but never, never, never in silence." |
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Vanagon Nut Samba Member
Joined: February 08, 2008 Posts: 10379 Location: Sunshine Coast B.C.
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Posted: Thu Oct 17, 2013 10:27 pm Post subject: |
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Syncro Pilot wrote: |
When disconnecting hydraulic lines for repair/replacement use a wooden golf tee sharpened in a pencil sharpener to stem the flow of fluid while you are preparing to install the new line. |
I found that the dust cap off the bleeder screw works too. _________________ 1981 Westy DIY 15º ABA
1988 West DIY 50º ABA
VE7TBN |
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