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Lazaa Samba Member
Joined: January 03, 2011 Posts: 228 Location: Voiron, France
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Posted: Tue Apr 25, 2017 8:03 am Post subject: Re: The Barndoor from the swamp |
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Worked on it again after a long break.
Only little things at the moment... like repairing the bottom windshield frame
I quickly brushed a primer on the repair so I can have a better view of the junction between frame and front clip and check that it is nice and straight
I also grafted the original semaphore hole from the bus onto the NOS B pillar :
More to come during the next weeks
Cheers,
Florian |
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Teehoovee Samba Member
Joined: January 15, 2016 Posts: 271 Location: Finland , kangasala city .
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Posted: Tue Jul 04, 2017 2:49 am Post subject: Re: The Barndoor from the swamp |
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Very nice job!! |
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FlashTec Samba Member
Joined: March 16, 2016 Posts: 17 Location: Sweden
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Posted: Sat Jul 15, 2017 1:01 pm Post subject: Re: The Barndoor from the swamp |
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Very nice to see an update on this again. Keep up the good work |
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SamboSamba22 Samba Member
Joined: August 06, 2015 Posts: 2772 Location: Benton, Arkansas
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Lazaa Samba Member
Joined: January 03, 2011 Posts: 228 Location: Voiron, France
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Posted: Fri Mar 30, 2018 12:41 am Post subject: Re: The Barndoor from the swamp |
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Hi there,
I've been working hard on the bus recently so a thread update is worth it.
I lost my motivation a few years back because I was not happy with a few things that I had to redo but the BenPon deadline is quite soon and help me to find the motivation to finish the bus. There is no way I do not make it with the 51 this time.
I thought it was way too dark inside that bus so I decided to add a rear window.
Nope, i'm kidding of course.
Actually I found a NOS top side panel and thought after a few mods it would be much better to have this period genuine VW parts than the new sheet metal I welded in 4 years ago. It may seems useless yes, but I like the idea there is not too much 2018 metal on the bus
I did a few last rust repairs :
I modified the A pillar seal channel to be 50/51 correct....
Before :
After :
This is the way the seal sit on very early buses :
I also removed the flat areas on the cargo floor, next to the bulkhead, which were not there yet on a 51 bus. It would have been easier to do it before to weld the floors, but I forgot
I then built a rotisserie to work on the underside with some confort. This tool is great. I can flip the bus alone from one side to the other in a few seconds.
It allowed me to modify the jackpoints to be 50/51 correct and easily weld them in the correct spot which is specific to 50/51 busses.
I spent around 3 weeks detailing the chassis, grinding a few last welds, welding horn brackets, jackpoints, etc.... and finally it was time to apply a final coat of primer and some straight and clean seal betweens panels.
Here the chassis is almost ready for the paint job :
And here it is...
I painted it RAL7039 QuartzGrau and did blue areas and oversprays inside the wheel wells.
To see the chassis like this is very rewarding!
I enjoyed the bus was still on the rotisserie to install a few things on the underside. Brake fluid lines, cables... etc
Both gearbox holder tubes were bent so I replaced them by correct 45mm thick tube. It's an unusual dimension and almost impossible to find in 4mm thickness (original is 3.25mm but yet harder to find so i went for something stronger) At least here in France. I had to buy 6 meters so I have some spare section if someone need to do some repairs too ....
Then I've been able to paint this area in the same time as some parts of the engine bay. It results in something half OG paint / half resprayed but it looks nice IMHO. Since the picture below I did some blending job and it's almost impossible to see the difference between OG and new.
The center of the rear corners let appear some primer. The OG corners was done like this when I got the bus. Before to paint this I also built the little lip on the bottom of the corner / side panel junction, like original on Wolfsburg buses. I welded some little tabs on the battery tray for the split beetle type battery cover hold downs and springs.
I then painted most of the cab area...
And did some blending job too. For example, this part is repainted.
More to come very soon
Cheers
Florian
Last edited by Lazaa on Mon Apr 02, 2018 6:39 am; edited 1 time in total |
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bally Samba Member
Joined: April 29, 2006 Posts: 1182 Location: Melbourne, Australia
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Posted: Fri Mar 30, 2018 3:49 am Post subject: Re: The Barndoor from the swamp |
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Nice update Florian - it's great to see some progress - and to such a great standard too |
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EverettB Administrator
Joined: April 11, 2000 Posts: 69823 Location: Phoenix Metro
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Posted: Fri Mar 30, 2018 8:33 am Post subject: Re: The Barndoor from the swamp |
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Nice updates!
Lazaa wrote: |
Actually I found a NOS top side panel and thought after a few mods it would be much better to have this period genuine VW parts than the new sheet metal I welded in 4 years ago. It may seems useless yes, but I like the idea there is not too much 2018 metal on the bus
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On the left side of the NOS panel - What was the little slot? _________________ How to Post Photos
Everett Barnes - [email protected] | My wanted ads
"Water is the only drink for a wise man" | "Communication prevents complaints"
Stop dead photo links! Post your photos to The Samba Gallery! |
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EmpiGT Samba Member
Joined: January 27, 2005 Posts: 2597
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Posted: Fri Mar 30, 2018 10:18 am Post subject: Re: The Barndoor from the swamp |
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EverettB wrote: |
Nice updates!
Lazaa wrote: |
Actually I found a NOS top side panel and thought after a few mods it would be much better to have this period genuine VW parts than the new sheet metal I welded in 4 years ago. It may seems useless yes, but I like the idea there is not too much 2018 metal on the bus
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On the left side of the NOS panel - What was the little slot? |
Looks like an nos panel for the upper quarter behind the cargo door on the left hand side. Looks like he modified it. |
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Lazaa Samba Member
Joined: January 03, 2011 Posts: 228 Location: Voiron, France
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Posted: Fri Mar 30, 2018 12:45 pm Post subject: Re: The Barndoor from the swamp |
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Exactly. For a RHD bus initially.
The holes is for the hinge and you can also see on the other side that I removed the 3 louvers |
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zuggbug Samba Member
Joined: June 17, 2008 Posts: 3479 Location: Anderson SC
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Posted: Fri Mar 30, 2018 6:42 pm Post subject: Re: The Barndoor from the swamp |
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Very nice work _________________ SOUTHERN INTEGRITY AIRCOOLERS
58 15 window
56 westy |
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djfordmanjack Samba Member
Joined: June 15, 2009 Posts: 2176 Location: Graz, Austria, Europe
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Lazaa Samba Member
Joined: January 03, 2011 Posts: 228 Location: Voiron, France
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Posted: Sat Mar 31, 2018 9:21 am Post subject: Re: The Barndoor from the swamp |
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Thanks ! Earlier this week I began to spray and blend the rear end of the bus, which is really motivating !
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felix ehrhardt Samba Member
Joined: January 16, 2003 Posts: 91 Location: Germany
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Posted: Sun Apr 01, 2018 12:32 am Post subject: Re: The Barndoor from the swamp |
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Excellent update and specific attention to detail.
Have fun |
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Scotty Samba Member
Joined: July 02, 2003 Posts: 1531 Location: Northampton - Uk
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Posted: Tue Apr 03, 2018 4:18 am Post subject: Re: The Barndoor from the swamp |
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It's really good to see this getting close to being finished _________________
EverettB wrote: |
I'd be curious to know the length of his tip.
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http://scottys-stuff.blogspot.com/ |
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Huetti_1989 Samba Member
Joined: February 13, 2011 Posts: 1136 Location: Austria
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j.pickens Samba Member
Joined: December 03, 2002 Posts: 9791 Location: Exit 7, New Jersey
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Posted: Tue Apr 17, 2018 9:38 pm Post subject: Re: The Barndoor from the swamp |
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Next month in Amersfoort!
Got my tickets, hope to see you there! _________________ Founder and Chairman Emeritus, ECMSAS
BBX BBXII and BBXXI Long Distance Award Winner
BeaterBarndoor wrote: |
i wish more people would actually drive their vws rather than just talking about what they have in the garage. |
Red Fau Veh wrote: |
If you've seen one sunroof swivel seat kombi, you've seen them all! |
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Lazaa Samba Member
Joined: January 03, 2011 Posts: 228 Location: Voiron, France
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Posted: Tue Apr 17, 2018 10:00 pm Post subject: Re: The Barndoor from the swamp |
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You will see me there but as for the bus I really need to hurry up.
I seriously burnt my right hand 2 and a half weeks ago while working on the gas tank and I can only begin to use it again now.
Schedule was tight already, and these 2 weeks without working really sucks !
Well, I will work as much as I can to be able to drive it there...
but probably not 100% finished
Only 28 days before departure !!
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j.pickens Samba Member
Joined: December 03, 2002 Posts: 9791 Location: Exit 7, New Jersey
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Posted: Wed Apr 18, 2018 4:56 am Post subject: Re: The Barndoor from the swamp |
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Wow, I'm very sorry to hear about your injury.
How did it happen? Perhaps your description could help others avoid getting hurt. _________________ Founder and Chairman Emeritus, ECMSAS
BBX BBXII and BBXXI Long Distance Award Winner
BeaterBarndoor wrote: |
i wish more people would actually drive their vws rather than just talking about what they have in the garage. |
Red Fau Veh wrote: |
If you've seen one sunroof swivel seat kombi, you've seen them all! |
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Djoul Samba Member
Joined: January 16, 2008 Posts: 216 Location: France
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Posted: Thu Apr 19, 2018 1:53 pm Post subject: Re: The Barndoor from the swamp |
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belle avancée , mais fais gaffe a tes mains, on en trouve pas de NOS _________________ "please, excuse my bad English...."
69 CLIPPER-L
74 WESTY
68 BUG
73 THING
NEVER UNDERESTIMATE A BUS! |
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mandraks Samba Member
Joined: November 28, 2004 Posts: 7050 Location: Lawrenceville, Ga
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Posted: Sun Apr 22, 2018 2:27 pm Post subject: Re: The Barndoor from the swamp |
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Djoul wrote: |
belle avancée , mais fais gaffe a tes mains, on en trouve pas de NOS |
NOS stock hands would be way too small anyway. _________________ regards
Uli
----------------------------------------
'53 3-Fold Oval, L35 Metallic Blue, looking for a narrow hatch panel |
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