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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17122 Location: Retired South Florida
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Posted: Tue Jan 07, 2014 8:33 am Post subject: |
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I recently rebuilt my axles with Lobro CVs. I posted a couple pictures here. I was not exactly happy with the finish machining on the ramps. I will be curious to see how they look in 30K miles.
_________________ ☮️ |
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dhaavers Samba Member
Joined: March 19, 2010 Posts: 7756 Location: NE MN (tinyurl.com/dhaaverslocation)
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Posted: Tue Jan 07, 2014 9:02 am Post subject: |
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…and I recently replaced one axle with a GoWesty "Big Balls" unit.
Repacked my best two OG's on the other side.
I'm only ~3000 miles in to them. We'll see... _________________ 86 White Wolfsburg Westy Weekender
"The WonderVan"
<EDITED TO PROTECT INNOCENT PIXELS> |
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bluebus86 Banned
Joined: September 02, 2010 Posts: 11075
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Posted: Tue Jan 07, 2014 9:22 am Post subject: |
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Syncro Jael wrote: |
That is interesting that the Meyle joints came with that paper gasket and the Lobro joints did not.
What is the "step" supposed to accomplish?
I figured it was more area to hold cv grease.
Well mine got installed without a gasket.
I guess time will tell. |
the step allows room for the paper gasket to be crushed into the space made by the step. When the joint is tightened in place, the step allows a gap for the gasket, yet the rest of the joint is still able to make metal to metal contact with the flange that the joint is bolted too.
If there was no step for the gasket, and a gasket was used, then the joint would be bolted to the flange with the gasket making the only contact to the flange (other than the bolts) this is bad, as the paper gasket will either continue to be crushed, or it will extrude out form between the joint and the flange, in which case the CV joint would then be lossened up as the paper gasket is crushed away or extruded away. the then loose joint could then fall off.
so ONLY use the paper gasket if there is a step to retain it, never add a gasket to the no stepped joint. in both cases, stepped or not, the joint MUST make metal to metal contact with the flange the joint is bolted too. _________________ Help Prevent VW Engine Fires, see this link.....Engine safety wire information
Stop introducing dirt into your oil when adjusting valves ... https://www.thesamba.com/vw/forum/viewtopic.php?t=683022 |
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crazyvwvanman Samba Member
Joined: January 28, 2008 Posts: 9923 Location: Orbiting San Diego
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Posted: Tue Jan 07, 2014 9:31 am Post subject: |
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A set of GKN Lobro joints I installed on one of my Syncros a few years ago looked just like that, with ridges/lines in the ball tracks. We repacked them just yesterday along with new boots. The ridges/lines were gone in the normal wear areas and the joints are all a little loose because of it. All 4 joints had similar light wear. Not enough to concern me much but I have to think that the joints would last longer without those high spots that are more easily worn down.
Mark
rsxsr wrote: |
I recently rebuilt my axles with Lobro CVs. I posted a couple pictures here. I was not exactly happy with the finish machining on the ramps. I will be curious to see how they look in 30K miles. ... |
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Syncro Jael Samba Member
Joined: December 19, 2013 Posts: 2204 Location: Utah
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Posted: Tue Jan 07, 2014 9:51 am Post subject: |
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It is interesting that we spend the extra money for what we believe are the best products out there for our vehicles and still we don't see the quality anymore.
The Meyle Joints had the gasket in the kit because they were stepped.
The Lobro Joints had no gasket in the kit and they are stepped also.
Heck, I thought this was just a new design from what I took off.
There are not the three rings machined on the new ones either.
Without the knowledge of people on this site, I would have never known what the gasket is for, maybe a different flange application?
But had I installed the Meyle joints I probably would not have installed the gasket because I have never seen one on any other of our Syncro vehicles Joints and it was included in the kit. But they also included the large clamp for a rubber boot and I would not have had a use for that either.
I will be watching for grease seepage where the Lobro joint meets the flanges now. And wishing I knew more about these vehicles. |
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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17122 Location: Retired South Florida
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Posted: Tue Jan 07, 2014 9:53 am Post subject: |
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That is good to hear. I took the new ones apart because they were so tight, I could not work the grease through them. I was suprised by what I found enough to take a couple pictures and post them.
Edit: I recall from memory at least on the Audi 5000, the flanges that used a gasket were different from those that did not. The difference was the flanges that did not take a gasket, had a machined lip on the outer edge that the CV centered in. The flanges that took a gasket were flush across the mounting surface.
Personally, I'd rather have as much meat contacting the CV and drive flange as possible. _________________ ☮️ |
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insyncro Banned
Joined: March 07, 2002 Posts: 15086 Location: New York
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Posted: Tue Jan 07, 2014 10:02 am Post subject: |
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rsxsr wrote: |
Personally, I'd rather have as much meat contacting the CV and drive flange as possible. |
Bingo |
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lloydy Samba Member
Joined: September 15, 2010 Posts: 715 Location: cheam surrey
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Posted: Tue Jan 07, 2014 12:12 pm Post subject: |
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The 16" joints have this gasket
i always thought this gasket type of set up tied in with the boot style? The 16" boot design is a sealed design with a small air hole on the 'bobble'
_________________ 16" syncro multivan pop top AHU TDI
“Give a man a fire and he's warm for a day, but set fire to him and he's warm for the rest of his life.” |
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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17122 Location: Retired South Florida
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Posted: Tue Jan 07, 2014 12:29 pm Post subject: |
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The design must work, but you can see in your picture where the only steel that contacts the flange is half the bolt circle. _________________ ☮️ |
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lloydy Samba Member
Joined: September 15, 2010 Posts: 715 Location: cheam surrey
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Posted: Tue Jan 07, 2014 12:34 pm Post subject: |
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can definately see what your saying, and agree.. Must work though as they are fitted on many VAG models. _________________ 16" syncro multivan pop top AHU TDI
“Give a man a fire and he's warm for a day, but set fire to him and he's warm for the rest of his life.” |
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hans j Samba Member
Joined: May 06, 2006 Posts: 2714 Location: Salt Lake City UT
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Posted: Tue Jan 07, 2014 1:19 pm Post subject: |
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Personally, I have never been a fan of the cork gaskets. I like metal on metal contact there. _________________ 1986 Canadian Syncro Westy TDI - 1989 Syncro Single Cab - 2001 Audi S4 - 1981 VW Caddy ABA - 1980 VW Caddy EV - 1973 VW T-181 |
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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17122 Location: Retired South Florida
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Posted: Tue Jan 07, 2014 1:32 pm Post subject: |
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Technically, you would get more clamping force in this design per square inch all things equal. Sort of like comparing a boot heel to a high heel. The high heel exerts more downward force in the smaller contact patch. _________________ ☮️ |
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Syncro Jael Samba Member
Joined: December 19, 2013 Posts: 2204 Location: Utah
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Posted: Tue Jan 07, 2014 3:02 pm Post subject: |
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So I take it that if Lobro did not include it in the kit, they do not require a gasket?
Tell me this is true, it must be.
I don't want to take them all off again. |
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syncrodoka Samba Member
Joined: December 27, 2005 Posts: 12005 Location: Santa Cruz, CA
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Posted: Tue Jan 07, 2014 7:51 pm Post subject: |
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rsxsr wrote: |
I recently rebuilt my axles with Lobro CVs. I posted a couple pictures here. I was not exactly happy with the finish machining on the ramps. I will be curious to see how they look in 30K miles.
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I polish the machining groves just smooth on the CV body and the star. The CVs operate a little easier and the material that is removed during use doesn't get into the grease and act as a abrasive over time. |
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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17122 Location: Retired South Florida
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Posted: Wed Jan 08, 2014 7:20 am Post subject: |
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I hit mine with some emry cloth, but can't really say they smoothed out. How are you polishing them? How much time per CV? _________________ ☮️ |
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syncrodoka Samba Member
Joined: December 27, 2005 Posts: 12005 Location: Santa Cruz, CA
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Posted: Wed Jan 08, 2014 9:27 am Post subject: |
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I used a rubber polishing cylinder in my china freight die grinder. It had a mild abrasive impregnated in it, i forget where exactly i got them from.
It didn't take too long, no idea of actual time though. |
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insyncro Banned
Joined: March 07, 2002 Posts: 15086 Location: New York
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Posted: Wed Jan 08, 2014 9:53 am Post subject: |
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syncrodoka wrote: |
I used a rubber polishing cylinder in my china freight die grinder. It had a mild abrasive impregnated in it, i forget where exactly i got them from.
It didn't take too long, no idea of actual time though. |
3M bristle wheels and roloc attachments work really well.
They come in many grits...40, 60, 80, 200 & 400 are what I stock.
3M uses colors to differentiate.
I use the 1" roloc for tight spots.
I have a dedicated bench grinder with the wheels attached to clean and polish parts as I build them up.
Hope this helps. |
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bluebus86 Banned
Joined: September 02, 2010 Posts: 11075
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Posted: Wed Jan 08, 2014 10:16 am Post subject: |
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Syncro Jael wrote: |
So I take it that if Lobro did not include it in the kit, they do not require a gasket?
Tell me this is true, it must be.
I don't want to take them all off again. |
if the joint has the step, it is supposed to get the gasket. the thing that is a problem if you don't use the gasket is you could have grease leakage. I would not be worried about the CV going loose do to lack of gasket when you have a stepped CV.
So, if you forgot the gasket, and your not leaking, your ok just make sure the CV bolts are all torqued correctly.
The danger is if you use a gasket with a non stepped joint, then you cant possibly torque the joint down correctly do to the paper gasket getting between the metal parts
On 914 cars the CV's have only four bolts (and two roll pins) _________________ Help Prevent VW Engine Fires, see this link.....Engine safety wire information
Stop introducing dirt into your oil when adjusting valves ... https://www.thesamba.com/vw/forum/viewtopic.php?t=683022 |
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syncrodoka Samba Member
Joined: December 27, 2005 Posts: 12005 Location: Santa Cruz, CA
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Posted: Wed Jan 08, 2014 10:22 am Post subject: |
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insyncro wrote: |
3M bristle wheels and roloc attachments work really well. |
What i used was more like cratex. |
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insyncro Banned
Joined: March 07, 2002 Posts: 15086 Location: New York
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Posted: Wed Jan 08, 2014 10:24 am Post subject: |
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No step 944 CV:
No step 930 CV:
No leakage, no breakage, very happy to date. |
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