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3D Printing Vanagon parts
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tonloc
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PostPosted: Sun Oct 22, 2017 7:45 am    Post subject: Re: 3D Printing Vanagon parts Reply with quote

[quote="Yellow Rabbit"]I printed this using the Shapeways strong and flexible material. I’ve opened and closed the cabinet dozens of times. So far, so good!
Image may have been reduced in size. Click image to view fullscreen.


Nice work! What a great application for 3D printing!

Can we have access to your STL file?
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fatsubsonic
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PostPosted: Sun Feb 11, 2018 6:45 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Bumper End Caps would be awesome. They seem to get broken or lost quite often...
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Yellow Rabbit
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PostPosted: Sun Feb 11, 2018 7:09 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

tonloc wrote:
Can we have access to your STL file?

Go to Shapeways.com and search Vanagon. The material for this needs to be flexible, I don’t know that a home printed part would work. I’ve had decent success with the flexibility of this material so far.

3d printed bumper end caps would cost way more than the aftermarket ones already available. The print time and material costs are coming down, but they are still more than molded parts.
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Steve M.
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PostPosted: Tue Mar 06, 2018 11:17 am    Post subject: Re: 3D Printing Vanagon parts Reply with quote

How about the plastic covers that go on the bottom of the remote side mirror mounts?
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Jake de Villiers
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PostPosted: Tue Mar 06, 2018 1:19 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Steve M. wrote:
How about the plastic covers that go on the bottom of the remote side mirror mounts?

A Samba member made a drawing of those and they are available through Shapeways.

I got a pair in frosted white so as to make side marker repeaters for the turn signals. Pretty easy to spray them black or whatever.

https://www.shapeways.com/marketplace?type=product&q=vanagon
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Steve M.
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PostPosted: Tue Mar 06, 2018 3:39 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Jake de Villiers wrote:
Steve M. wrote:
How about the plastic covers that go on the bottom of the remote side mirror mounts?

A Samba member made a drawing of those and they are available through Shapeways.

I got a pair in frosted white so as to make side marker repeaters for the turn signals. Pretty easy to spray them black or whatever.

https://www.shapeways.com/marketplace?type=product&q=vanagon


Ahh...Thanks for that info.
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garbaldie
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PostPosted: Sun Mar 18, 2018 2:08 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

I've been tidying up and renewing a lot the the wiring harnesses as part of my Syncro Doka restoration before they go back in the vehicle. The taillight harness was in really rough shape, a section of it was partly melted from the exhaust system the PO had installed, and the boots covering the connectors were falling apart.... So I fixed the melted wires and re-did all of the plastic casing.

Seeing as how the boots are NLA, I decided to experiment with some flexible TPE filament in my 3d printer and was pleasantly surprised with the results...
Image may have been reduced in size. Click image to view fullscreen.


I modified the left side boot to have a larger neck to accommodate a modification to the wiring harness
Image may have been reduced in size. Click image to view fullscreen.


This modification allows me to connect a powered trailer light module without having to hard wire anything in by adding a short connector coming out of the left taillight
Image may have been reduced in size. Click image to view fullscreen.


Last edited by garbaldie on Sun Mar 18, 2018 4:54 pm; edited 2 times in total
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unibagel
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PostPosted: Sun Mar 18, 2018 2:30 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Boxer Rebellion wrote:
has anyone thought or try to 3D print the South African Headlight grille? will this be too large and costly of materials?

on a smaller scale, can someone 3D print a windshield shade clip holder? I'll be happy to purchase.

Andre


I did the trim rings for my homemade SA Grill on my 3D printer... Wink
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RoryGirl
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PostPosted: Sun Mar 18, 2018 2:31 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Nice! Want to share the STL?
garbaldie wrote:
die"]I've been tidying up and renewing a lot the the wiring harnesses as part of my Syncro Doka restoration before they go back in the vehicle. The taillight harness was in really rough shape, a section of it was partly melted from the exhaust system the PO had installed, and the boots covering the connectors were falling apart.... So I fixed the melted wires and re-did all of the plastic casing.

Seeing as how the boots are NLA, I decided to experiment with some flexible TPE filament in my 3d printer and was pleasantly surprised with the results...
Image may have been reduced in size. Click image to view fullscreen.


I modified the left side boot to have a larger neck to accommodate a modification to the wiring harness
Image may have been reduced in size. Click image to view fullscreen.


This modification allows me to connect a powered trailer light module without having to hard wire anything in by adding a short connector coming out of the left taillight
Image may have been reduced in size. Click image to view fullscreen.

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garbaldie
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PostPosted: Sun Mar 18, 2018 3:42 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

ohhorob wrote:
These images aren't loading for me. Any chance you could add them to the gallery here at thesamba? It helps preserve them once the hosting system changes something to break the urls.


Fixed the urls, not sure why but they had reverted back from being marked as shared.

For anyone interested, here is a link to the STL of the stock taillight boot.
https://drive.google.com/file/d/1fNWsk_OcH_t-3EzJjso6_eUie-hkgMzR/view?usp=sharing
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dobryan
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PostPosted: Sun Mar 18, 2018 4:03 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

garbaldie wrote:
I've been tidying up and renewing a lot the the wiring harnesses as part of my Syncro Doka restoration before they go back in the vehicle. The taillight harness was in really rough shape, a section of it was partly melted from the exhaust system the PO had installed, and the boots covering the connectors were falling apart.... So I fixed the melted wires and re-did all of the plastic casing.

Seeing as how the boots are NLA, I decided to experiment with some flexible TPE filament in my 3d printer and was pleasantly surprised with the results...


Awesome result.

Welcome to the samba! Very Happy
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fxr
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PostPosted: Sun Mar 18, 2018 4:38 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

garbaldie wrote:
ohhorob wrote:
These images aren't loading for me. Any chance you could add them to the gallery here at thesamba? It helps preserve them once the hosting system changes something to break the urls.


Fixed the urls, not sure why but they had reverted back from being marked as shared.

For anyone interested, here is a link to the STL of the stock taillight boot.
https://drive.google.com/file/d/1fNWsk_OcH_t-3EzJjso6_eUie-hkgMzR/view?usp=sharing

I still can't see the images in your post - "Privacy Badger" went berserk...

Seriously, if you want others to see the pictures, please upload to The Samba's gallery.
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VWagabond
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PostPosted: Sun Mar 18, 2018 4:41 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Still no images here on my end.
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garbaldie
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PostPosted: Sun Mar 18, 2018 4:56 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Odd how some people can view them fine but others can't...
I've edited the post to contain gallery images.
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fxr
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PostPosted: Sun Mar 18, 2018 5:24 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

garbaldie wrote:
Odd how some people can view them fine but others can't...
I've edited the post to contain gallery images.

Thank you - and awesome work with the printer! Smile
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RoryGirl
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PostPosted: Sun Mar 18, 2018 9:20 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

garbaldie wrote:

For anyone interested, here is a link to the STL of the stock taillight boot.
https://drive.google.com/file/d/1fNWsk_OcH_t-3EzJjso6_eUie-hkgMzR/view?usp=sharing


Thanks!
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RBEmerson
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PostPosted: Mon Mar 19, 2018 11:24 am    Post subject: Re: 3D Printing Vanagon parts Reply with quote

The thermostat knob for a Dometic fridge, please! Very NLA and not seen at GW or VC.

The big challenge here is getting the inside of the knob shaft right. The thermostat shaft uses a combination of splines and a cutaway to keep the knob and shaft turning at the same time. The original knob uses a spring clip to close a 1/8-1/4"(?) long split. Over time the clip doesn't grip, the split opens, the knob slides out a bit, and the interior of the knob shaft is no longer how it should be.

We have a grey interior, but there's no problem that can't be solved by suitable use of a rattle can. Wink
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RBEmerson
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PostPosted: Mon Mar 19, 2018 11:27 am    Post subject: Re: 3D Printing Vanagon parts Reply with quote

[quote="tonloc"]
Yellow Rabbit wrote:
I printed this using the Shapeways strong and flexible material. I’ve opened and closed the cabinet dozens of times. So far, so good!
Image may have been reduced in size. Click image to view fullscreen.


Nice work! What a great application for 3D printing!

Can we have access to your STL file?

Do you have any for sale? The piece of string now attempting to serve the same purpose is soooooooo... lame.
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Yellow Rabbit
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PostPosted: Mon Mar 19, 2018 4:55 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Here you go. The one in my van can been holding up since October. Time will tell how long the 3d printing stays flexible, but so far I’m very impressed.

http://shpws.me/P983
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RBEmerson
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PostPosted: Mon Mar 19, 2018 6:33 pm    Post subject: Re: 3D Printing Vanagon parts Reply with quote

Yellow Rabbit wrote:
Here you go. The one in my van can been holding up since October. Time will tell how long the 3d printing stays flexible, but so far I’m very impressed.

http://shpws.me/P983

Ordered! I'll be happy to get rid of the hokey string thing.
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